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Fea Engineer Resume Samples
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0-5 years of experience
Designed and analyzed waste-water treatment machinery and equipment for the Municipal Sewage Treatment Plant.
- Created 2D/3D-models of small mechanisms, sheet metal parts, and welded constructions.
- Drafted assembly and detailed drawings.
- Performed hand and FEA calculations of different components (flanged connections, bolting, springs, pipes, etc).
- Managed databases of drawings, diagrams, schemes and calculations.
- Utilized AutoCAD R14, Cosmos/M 2.0, MS Office, plotter and copier equipment.
0-5 years of experience
Crash Analysis – developed virtual test and validation, using Pamcrash 2000, for Articulated Rigid Body Dummy used in Automotive Crash Simulation, at Pamcrash 2000 software producer HQ.
- Validation tests and Analysis performed for: head drop test, neck extension-flexion, pendulum test, sternum & thorax pendulum and abdomen drop test, lumbar spine extension-flexion, entire model sled test.
- Reduced 90 % of the simulation time for Articulated Rigid Body model vs. extended Finite Element model from FTSS Inc., Plymouth MI.
- Experience with UNIX, CATIA, SolidWorks, NASTRAN, Pamcrash, AutoCAD, and Hypermesh(limited).
0-5 years of experience
- Developing and updating analysis for various designs
- Resolved issues regarding complicated geometry importing as point cloud files
- Finite Element Analysis revealed that the new fastener was 17% stronger than the traditional nut-bolt of similar dimensions
- Destructive testing was conducted as per ASTM standards, the results were within 10% range of FEA
- Filed a provisional patent application for “Wave Thread Structures” on April 2012 and “Wave Thread Articles, Systems and Methods” on November 2012 as a co-inventor
- Our team was one of the finals of Mass-Challenge 2011 startup competition
0-5 years of experience
Modeled and meshed the shell structure with the pressure and thermal load cases in ABAQUS
- Derived the FEA theory to solve the 6-DOF problem (3 displacements and 3 rotations)
- Developed a 3D FEA solver by combining Membrane and Mindlin Element in MATLAB code
- Simulated and plotted the shell deformation and stress using MATLAB and ABAQUS respectively
- Achieved only 0.1% error for the MATLAB code compared with results from ABAQUS
0-5 years of experience
- Performed FEA analysis on the fuel tank of next generation Ford F150 pickup. Mastered skills in FEA tools: Hypermesh + Abaqus.
- Demonstrated correlation between analytical result and real world for the ‘Cold Welding’ problem in manufacturing process. Validated the temperature improvement of adding extra stiffness features.
- Provided suggestions to obtain more accurate FEA result and created methodologies to solve similar coupled-thermal-mechanical problems.
- Experienced in product development with tight timing constraints before mass production.
0-5 years of experience
Mass Vehicle Integration Program – [company name]
- Conducted Finite Element Analysis (FEA) simulations on MRAP vehicle components and equipment using SolidWorks Simulation software and evaluated test results to ensure appropriate MIL-STD-810G requirement were being met.
- Investigated and analyzed design quality and structural integrity of metal mounting brackets and housing units by using the Finite Element Method. Simulation studies performed included analysis of mounting provisions and systems including BFT, DVE, multiple RF jammers, multiple radio and intercom systems and various other electronic and communication systems.
- Developed pass/fail criterion for Finite Element Analysis based on part functionality and required specifications.
- Assembled finite element models and apply various loadings and restraints.
- Updated management on Finite Element Analysis results and issues identified with the current design status.
- Led failure analysis investigations of various vehicle GFE and CAP components and assemblies.
- Supported project managers in developing effective designs by using FEA results to determine structural deficiencies.
- Analyzed and interpret FEA results and recommend design changes as needed.
- Prepared reports and presentations for internal, external and cross functional teams to support program objectives.
0-5 years of experience
Conducted Static and Dynamic analysis of vehicle mounted refrigeration equipment. Quickly got up to speed in the new position and on new software to successfully support a variety of time critical projects.
- After issues were discovered in testing a new bus air conditioning unit, worked with design and test engineers used modal and dynamic analysis to identify a cost effective solution. This solution was verified during further testing of the unit.
- Worked in a team to develop concepts for a new truck auxiliary power unit. Identified areas of concern so they could be addressed early in the design cycle before test hardware would be ready. Final design successfully passed testing while coming under budget.
- Supported cost reduction efforts on a trailer refrigeration unit. Changes included evaluating alternative materials, new geometry and metal to plastic conversion.
- Worked with test engineers to define loads and instrument test hardware.
0-5 years of experience
Part of structural Analysis team dedicated to provide services to caterpillar structural validation design through finite element.
- Project management, estimate, planning, coordinating and scheduling of simulation projects.
- Co-ordinate projects between client and offshore team.
- Identify the problems with existing design and devise methods and approaches to solve problems by applying knowledge of engineering structures and Finite element analysis.
- Evaluated number of design options to reduce fretting failure of multi cylinder rocker shaft engine. Developed python script to plot contour plot of fretting parameter in Abaqus post processor.
- Structural integrity of cooling system components evaluated under G-loads, external loads. Thermal structural stresses are evaluated. Gauge map is suggested for prototype based on stress analysis results
- Investigated different design options of engine 1V CEM Package for track type tractor four structures on cylinder head to keep the slip, bolt stresses, fatigue factor under the limits. Life calculation is performed on casting components to predict the life numbers. Automated the process of extracting the stresses from dat file in excel to reduce the post process time.
- Performed seat pull analysis on cab structure under external load to evaluate the strains& stresses including the plastic properties of material.
- Evaluate the natural frequency of fluid lines and carry out the frequencies response, if the frequencies are close to the engines firing order.
- Coordinated between the client and offshore team for successfully execution of the various simulation projects.
0-5 years of experience
Engineering R&D Services-Part of CAE team.
- Gained experience on pre-processing and post-processing using ANSYS WB.
- Successfully completed projects from design simplification stage to analysis & final report with minimal help from the leads.
- Conducted static structural, steady state thermal & dynamic (modal, harmonic) analysis using Ansys Workbench on high
- Carried out Non-linear elastic plastic analysis on sensor parts using Ansys.
- Estimated life of components using Goodman diagram. HCF, LCF Calculations.
- Delivered projects on sudden demand of customer in a short time frame, leading to timely certification of products.
- Created excel sheets for Harmonic calculations and Goodman plots.
- Contributed to troubleshooting documents and quality checklists.
- Led 5S drive – was responsible for leading 50 people to maintain orderly workplace and increase productivity.
0-5 years of experience
- Responsible for researching, buying and acquiring parts for the test rig (high speed multistage counter-rotating axial compressor for a Double Flash geothermal power plant at COSO, California).
- Supervised the construction, assembly and testing of the compressor.
- Acquired expertise identifying, handling and working with vacuum rated parts and components.
- Designed and developed the data acquisition system for the test compressor to monitor and characterize the fluid flow and pressure distribution.
- Extensive data logging and analysis to gather and map meaningful performance characteristics and information.
- Developed a FEM model of the composite compressor impeller in Abaqus and ANSYS for structural, vibrational and modal analysis.
- Acted as an engineering liaison between Principal investigators, shop personnel, vendors and extramural funding agencies. Provided milestones and monthly reports to the client
0-5 years of experience
Created FE Models of Axle or Driveshaft components
- Managed work through outside resources (Dana India)
- Edited geometry in CAD multiple CAD Software (CATIA, NX, ProE)
- Tracked parts and BOM thru TeamCenter
0-5 years of experience
Validate and design oil & gas equipment and mechanical systems
- Use 3D Modeling & CAD tools to develop and validate new product designs from concept to full production
- Use FE analysis and other CAE tools to analyze and improve designs
- Developed a new wireless video system for use in hazardous locations
- Participate in field studies to gather data and help identify areas for product improvement
0-5 years of experience
- 07′ COT Chassis development; Chassis shop engineering support to include but not limited to: modeling complete chassis, load analysis of new and old chassis, component development and preparing drawing files for manufacturing
- 06′ DEI chassis engineering support (front clip, rear clip and suspension components)
- FEA analysis of DEI chassis work and other suspension components
- Metrology using Faro arm, materials evaluation and implementation
- Motor component development: Design/modeling and manufacture support
0-5 years of experience
- Member of the Advanced Engineering and Analysis team for Large Power Systems Division
- Lead structural analyst for several machine mounted Clean Emission Modules and complex Urea Tanks
- Active participant in New Product Introduction and Current Product Improvement programs
- Collaborated with more than a dozen teams across national boundaries within and outside Caterpillar
- Hands on experience in g-load, bolted joint, lifting, harmonic-response, thermal, and fatigue analysis
- Constantly provided analysis-based redesign and modification options to customers
- Developed process improvement tools through programming, meshing, and analysis techniques
- Awarded Recognition Certificates from Large Power System Division on multiple occasions
- Experience in various Caterpillar in-house tools and techniques
- Certified Six Sigma Green Belt professional from Caterpillar
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[Fea Engineer]
Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
