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0-5 years of experience
Responsible for manufacturing design of custom thin film circuits, process design and development, drafting of CAD data files, and manufacturing support activities to facilitate on-time shipment and first-pass yield goals.
- Selected to participate as engineering resource in Kaizan project to improve profitability by redesigning request for quotation process
- Investigated and designed two new process procedures to prevent product from being manufactured incorrectly resulting from misinterpreting customer CAD data; resulted in 100% reduction for similar errors
- Initiated and implemented receiving process system for photo masks that facilitated manufacturing flow and improved supplier relations
- Drafted CAD data files for 95% of incoming products and five controlled drawing types as part of product design review
0-5 years of experience
Developed and designed, from conception to full release into high volume production, two new light fixture products in one and a half years for the company
- Managed an interdisciplinary team to bring an LED light fixture with 14 different variations and patent pending to fruition with projected sales of 100,000 units in its 1st year
- Created design elements for aesthetic and architectural appeal
- Created proof of concept prototypes and mock ups for marketing and executive approval
- Responsible for photometric analysis and achieved a 90% efficiency for fixture light output
- Oversaw product transition to full production
0-5 years of experience
Responsible for complete design of diverse projects, all involving electronic componentry, injected molded plastics, and stamped metal parts
- Performed product debug with manufacturing facility in China
- Maintained a high standard in quality and cost effectiveness
- Utilized HP (me30) CAD system and complied with UL, CSA and NEC standards
- Established method of scanning non-HP drawings into the Hewlett Packard (me30) CAD system by using both Macintosh and PC computers saving cost and increasing turnaround time by 75%
- Instituted a link with corporate headquarters to produce “Company Product Change Request” form for improving documentation
- Designed and engineered a product to meet specific corporate goals
0-5 years of experience
Worked with a team of engineers to rapidly reengineer a major product line after the loss of an outside supplier.
- Participated in Lean Manufacturing initiative, integrating the Lean techniques into everyday tasks and long term goals.
- Created and maintained control documents to meet the requirements of ISO 9000 certification.
- Lead the effort to produce product standards to eliminate redundant work.
- Developed modeling automation to drastically reduce modeling and detailing timelines.
- Actively worked to continuously improve inspection procedures to qualify production from a variety of suppliers, including standardizing documentation, designing of fixtures and gauges, and training inspectors.
- Integrated the output of a variety of suppliers, including Asian, European, and domestic partners.
0-5 years of experience
Designed and developed in-swing patio door product in multiple configurations with complimentary transom and sidelight options. Implemented radius and specialty unit design and manufacturing processes. Implemented numerous product design improvements. Designed and brought into production new “Pro-Clad” casement window. Promoted to Engineering Manager.
- In-swing door product increased door sales by 5%.
- Improved Casement window frame and sash design reducing field service costs.
- Radius and specialty in-house production increased profit margin 8%.
0-5 years of experience
Oversaw contract manufacturers in United States, China and India.
- Managed five new product introductions annually, resulting in $3,000,000 yearly revenue.
- Developed manufacturing plans and financial analysis for internal production of mechanical connectors.
- Led value and cost management projects, achieving 25% cost reduction.
- Completed lean training and improvement program to minimize global sourcing lead time.
- Worked closely with internal departments, including global sourcing, quality assurance, manufacturing and material control.
0-5 years of experience
Managed the Design, Development, and Release of wheels, tires, wheel ornamentation, wheels studs and lug nuts based on customer needs
- Managed 2009 Pacifica & 2010 Imperial wheel & tire programs
- Resolved wheel/tire imbalance issue on [company name] 300 to reduce warranty
- Performed a DOE – Design of Experiments to determined root cause of Police Brake Jutter
- Developed testing to determine effects of improperly machined parts on vehicle performance
- Supported tire, wheel, and wheel ornamentation Subject Matter Experts in development of test standards and best practices
0-5 years of experience
Designed and evaluated base bracket changing materials from Zinc/Aluminum ( expensive materials) casting t plastic injection molded bracket for sunvisor.
- Supported manufacturing plant on engineering changes for I/P and floor console to reduce warranty costs.
- Chaired, managed and lead a weekly PR & DVT meeting with CAD and Lab technician.
- Designed, developed and created prototype sunvisor for FORD Designed and developed fixtures using Solidworks 2008 generative shape design and solid modeling.
- Modification of previous fixtures as per customer requirements.
- Created and modified company databases, resulting in more efficient management design proposals and other information. Involvement in concept planning, with teammates.
0-5 years of experience
Designed and built electromechanical load testing device to facilitate mechanical load tests on photovoltaic modules (snow/wind simulation).
- Managed complete product life cycles, including maintenance of detailed documentation for products through PTC’s Windchill PDMLink 9.1 and Pro-Engineer, from inception to obsolescence.
- Performed and documented equipment calibration, inspection, SOPs, and standard design practices as required by ISO9001.
- Led conference call meetings regarding new product development and introduction between teams at multiple, international sites.
- Assisted in gauge R&R for a spectral and diffuse colorimeter, and anodization thickness gauge.
- Supervised efforts of draftsman to synchronize CAD drawing and BOM release priorities.
0-5 years of experience
- Developed Ford light truck parking brake assembly ($25.4 million sales) from award through production, including design tolerance stackups, DVP&R, DFMEA, PCP, validation, & customer launch support.
- Contributed to design calculations by adding variant vehicle parameters & EU test requirements.
- Performed product support for US & Brazil manufacturing including PFMEA approvals, change requests, and participation in cross-functional Systems/Applications/Design/Manufacturing team.
- Evaluated returned parts, performed failure root cause analysis, and issued test reports & 8D’s.
- Investigated cost-reduction feasibility through plant team collaboration (with meritorious recognition).
- Supervised drafting support and reviewed creation of finished models and drawings for release.
0-5 years of experience
Worked on multiple client projects simultaneously for design/engineering/manufacturing
- Produced 3D CAD
- Researched, Designed and Engineered Products for Clients
- Designed & Engineered peripheral 3D Printing hardware components
- Identified, analyzed, and executed engineering related tasks
- Used company website/software for workflow and customer communication
0-5 years of experience
Designed aftermarket exhaust systems for class 3-8, Heavy Duty trucks for [company name], a global manufacturer of Walker exhaust systems. This included fluid flow analysis, determining truck coverage (application engineering), and marketing plans. Managed the Heavy Duty Product Line maintenance using SAP.
- Integrated competitor’s product line into Tenneco’s after competitor was purchased by [company name]. Resulted in $10 million additional sales.
- Analyzed application coverage to determine inclusion into aftermarket product line (exhaust pipes and mufflers).
- Designed and released over 100 new exhaust pipes and mufflers for inclusion into aftermarket product line.
6-10 years of experience
Engineered and project managed hardware aspects of engine and transmission controllers (PCM/EEC).
- Lead electrical engineer on the Ford Escape/Mercury Mariner/Mazda Tribute engine and transmission controller. Achieved a flawless launch and more than 15% reduction in material costs.
- Designed and analyzed/debug analog, digital, and microprocessor-based circuits with over 700 components and printed wire boards up to 6 layers.
- Lead technical design reviews that produced first pass success of module design.
- Coordinated test software and design validation requirements with product assurance team.
- Wrote system, software, and hardware requirements.
- Calibrated motorcycle and all-terrain vehicle applications with customers.
- Troubleshot vehicle and engine controller problems and helped implement solutions.
- Monitored warranty data for trends and managed team/s to investigate root causes for engine and transmission controller (PCM/EEC) warranty returns and communicated corrective actions to management and customers.
- Increased efficiency (by 50%) and data integrity through the development and use of a database to capture new warranty returns, standardized customer / management reporting, and allow users time to analyze and resolve issues.
0-5 years of experience
Responsible for working in conjunction with mechanical engineering and R&D to develop electromechanical switches used in the instrument panels of automotive vehicles. Wrote product specifications and test procedures. Managed tier-2 deliverables. Provided sustaining engineering for all active products.
- Implemented $250K in annual cost reductions by redesigning printed circuit boards and negotiating lower component costs with suppliers
- Developed intellectual property related to local interconnect network (LIN) based products and non-contact sensing products
- Developed a non-contact switch using application specific integrated circuit (ASIC) designed to detect human touch.
- Developed a predictive tool for generating accurate cost estimates for PCBs using Excel
- Worked directly with outside test labs to conduct electromagnetic compatibility (EMC) testing
0-5 years of experience
Created performance focused, aesthetically driven tire tread patterns and sidewall designs for all Cooper product tire lines.
- Provided support and communicated directly with internal marketing segment managers and outside customers.
- Developed departmental tools for quality improvement.
- Demonstrated outstanding organizational and time management skills while continuously managing multiple projects with critical deadlines.
- Served as a trainer, mentor, and resource for new product design engineers.
- Pioneered the development and implementation of a new stone retention testing procedure.
0-5 years of experience
Created new transmission designs in Pro-E, coordinated design reviews, drawing and BOM approvals.
- Developed transmission assembly methods, work instructions, inspection and test specifications.
- Assisted with DFMEA, DFA, DFM, supplier development, PPAP approvals and assembly line layout.
- Quality/Design optimization using G.D.&T, ANSI Y14.5 standards and designing geo-dimensional fixtures.
- Completed measurement system analysis, process capability, gauge R&R and SPC station layout.
- Quality Improvement: designed method/tooling for pressure decay leak testing, reducing leaks by 99%.
0-5 years of experience
Directed junior engineers and technicians to accomplish design and testing tasks.
- Developed schedules for subsystem tasks and collaborated on system schedules and integration.
- Designed sheet metal, injection molded plastic and machined parts using Pro/E 2001 & Wildfire.
- Worked closely with EE/SE design teams to integrate hardware functionality to meet project goals and schedule.
- Designed lift robotics for optical tape library from clean sheet design to production (product launched 1Q04).
- Supervised operating and non-operating shock and vibration system testing.
- Performed system thermal testing to verify product met required environmental specifications.
- Performed stress analyses on plastic, metal, and sheet metal parts using Pro Mechanica.
0-5 years of experience
Handled new product introduction of aftermarket products from initial design to final release
- Worked on life cycle management and continuous improvement projects on existing Truck-Lite products
- Established DVP&R documents using legal requirements, industry standards, and customer specifications
- Developed DFMEA’s for complex finished goods including sub-assemblies and individual components
- Created detailed drawings and develop BOM’s for finished goods, sub-assemblies, and components
- Assigned part numbers and drawing numbers to new products
0-5 years of experience
Assigned to the GM Cadillac and Saab Programs using UG NX4 and NX5
- Created, and updated, part break up sections showing attachment schemes, as well as, design gaps, and material thicknesses.
- Designed components for the 166/168 Cadillac/ Saab instrument panels.
- Verified human factors criteria were met with my designs.
- Designed side window defroster grilles, universal door lock bezel, and universal belt line reinforcement. Retrofitted production map pocket to preproduction door panel design.
- Developed alternate pocket options for the Saab and Cadillac center consoles.
- Redesigned and updated cross car beam assemblies, end brackets, steering column brackets, pab brackets, and lower tie bar brackets. Component files saved and accessed through Team Center.
0-5 years of experience
Design and development engineering for an UAV payload used in threat determination for first responder applications.
- Defined the architecture and interfacing requirements allowing for payload variation, augmentation, or replacement.
- Configured UAV flight computer to interface with multi-camera surveillance equipment, video transmitter, and RF communication link back to the control center.
- Selected, configured, and installed the electronics payload.
- Supported emerging sensor technology development and performance evaluation for toxic chemical detection and identification.
- Supported ground and flight testing.
- Provided limited sustaining engineering support from Jul 2003 until May 2005
0-5 years of experience
Created 3D models of current product line (EPIC series) with SolidWorks
- Designed [company name] 3.0 product line with SolidWorks alongside the founder and CEO
- Conducted CFD analysis on current product line using Autodesk Flow Design and SolidWorks Flow
- Communicated with Chinese manufacture for production capabilities and design challenges
- Created photorealistic pictures of CAD models using Keyshot 5 for new product launch
0-5 years of experience
Designed, developed and released Common Rail 1100 fuel Injector to meet Tier-4 regulations
- Performed DFMEA, DVP&R, design reviews and for product conformance
- Developed and executed test plans for durability, performance, quality check, end of line, nozzle and tip flow testing on Injectors as part of product development and failed return parts analysis
- Involved in fuel injector internal parts manufacturing processes using machinery like EDM and CNC
- Worked directly with suppliers, customers and field engineers to analyze issues of field return injectors
- Performed root cause analysis to resolve issues using 6sigma tools, such as 8D and Fishbone
- Conducted brain storm sessions with cross-functional teams to generate ideas and resolve issues
- Coordinated with Structural and Metallurgical teams to verify structural and functional integrity
- Designed the fixtures for fuel injector quality testing such as end of line and pulsator test benches
- Facilitated the design reviews the documented project status using MS project
0-5 years of experience
Analyzed criteria, designed, and detailed front and rear end structure, bumpers, and fascias on multiple vehicle platforms.
- Created prototype models to represent a physical part and its various material properties to provide an indication as to its success with respect to assembly and functionality.
- Provided math models to aid in mold flow analysis to ensure proper die design while maintaining structure of product.
- Interpreted FEA analysis of front and rear end structure of vehicle to provide a more robust solution for the customer’s product.
- Assisted engineering manager in program reviews onsite at customer location to provide a physical presence as well as interpret math data as required.
- Determined project criteria and requirements specific to German and/or European laws and standards
- Participated in program reviews with international vendors often requiring language translators and cultural education.
- Operated multiple design software platforms.
- Developed Excel program and job tracking sheet to calculate hours applied per job, level of completion, and assigned design engineer.
6-10 years of experience
Used Pro/E to design and develop computer servers/mainframes, including: sheet metal chassis, skins, doors, exterior and interior panels, and plastic molded parts.
- Created and published a worldwide matrix to be used in the configuring of Sun Products within a Sun Rack.
- Evaluated and qualified mechanical components.
- Worked in conjunction with the Sun thermal group to solve thermal problems.
- Collaborated with the industrial design department to bring their concepts into reality.
- Worked with the Compliance department to insure the product passed all agency approvals.
- Interfaced with the manufacturing department to ensure and maintain product quality, manufacturability, cost efficiency and reliability.
0-5 years of experience
Engineered designs in both 2D & 3D with Autocad 2014 & Inventor design suite with Vault storage
- Engineered mechanical breakdowns for interior/ exterior displays and seating
- 3D modeled prototype designs then built and tested their construction methodology
- Created shop drawings, installation instructions & Bom’s
- Created Dxf files for CNC router & plasma machining
0-5 years of experience
Deutsch, Defense and Aerospace manufactures environmentally sealed electrical connectors for Space and Military applications.
- Performed project level research, design, and development of military qualified electrical connectors to customer specifications. Connector development involved: Design proposal, customer approval, build prototype, test, and production release. Managed all engineering product design aspects from concept proposal to final production under engineering group’s validation.
- Design experience working with Military specs: MIL-T-81714, MIL-C-38999, MIL-C-39029.
- Provided engineering support to manufacturing, quality control, production control, and marketing. Worked with Boeing engineers to solve product design issues.
- Generated parts list, detail, and assembly drawings using ProE 2000i2. Worked closely with manufacturing to ensure optimal assembly procedures and overall product development.
- Proposed solutions with innovative and original ideas. Applied for three provisional patents: 1. Land Warrior Connector, 2. Spring-Loaded Electrical Disengagement Connector, 3. Miniature Stepper Motor Connector.
- Worked with test lab on qualifying, re-qualifying, and additional testing required by Deutsch, military, and/or customer specifications.
- Prepared technical proposals and procedures under the supervision of engineering manager.
6-10 years of experience
Designed 3-D Electronics Parts and Circuit Boards using ProE, CATIA, UNIGRAPHICS (NX), and SDRC parameters.
- Checked Schematics, Printed Circuit Boards (PCBs) and 3D Electronic Parts for accuracy and consistency.
- Built a Mentor Expedition and 3D Library containing over 14,000 parts.
- Established an ECAD Library Check Process. Libraries were maintained at 100% accuracy.
- Designed and maintained the departmental ECAD/MCAD Web Site.
0-5 years of experience
Designed lighting products using AutoCAD and Solid Edge CAD (computer-aided design) software
- Created spreadsheet to automatically generate costs based on customers’ requirements
- Created work order tracking method to accurately monitor work flow across production floor
- Managed work flow to improve plant efficiency
- Evaluated and prioritized work orders to assure on-time delivery
- Scheduled machine time to eliminate unnecessary down time
- Scheduled personnel to effectively cover work schedules
- Trained production team leaders
0-5 years of experience
Designed new folding mechanism parts for stroller and jogger with SolidWorks based on JPMA standard
- Worked with overseas manufacturers from China to make stroller prototypes
- Created, reviewed and managed First Article Inspection(FAI) reports with QC department
- Exhibited new designed stroller on ABC show in Las Vegas 2014
0-5 years of experience
Provided technical and information support to existing or prospective customers with product and/or service needs.
- Collaborated with multiple groups within the company to come up with cost and manufacturing processes to provide all details upfront to the customer.
- Created load deflection curves on Excel for custom and standard springs.
- Designed various retaining rings and springs for automotive, aerospace, and military companies.
0-5 years of experience
Developed rubber components to meet customer-driven design requirements for Chrysler, Ford, American Axle and Monroe shocks.
- Provided engineering technical support and new solutions directly to customer and sales team for customer satisfaction.
- Assessed designs and made recommendations using AutoCAD and Algor FEA software platforms to improve and implement product changes.
- Confirmed material selection with senior design engineer.
0-5 years of experience
Mechanical designer responsible for structure and shell for commercial transit and custom touring buses.
- Designed Shell Structure & Body Components in CREO 2.0 with WIND-CHILL 9.0 Data Management.
- Generated ideas for Product Development activities, Providing Design Proposals that can be implemented.
- Executed Product Inspections, Design reviews along with full documentation including ECN’s, BOM and Drawings
- Worked along Production as Support Engineer to aid them with Design changes to make Production easier and faster
- Engineering analysis and conversion project.
- Ensure all new product designs conform to governmental regulations, industry standards and guidelines
0-5 years of experience
- Designed optical wand cooling system; constructed prototype and devices conducted V&V testing.
- Ensured catheter construction compliance with ISO standards, FMEA, and specifications; managed assembly and verification activities.
- Developed optical tests to measure light power, irradiance, and temperature on water-filled catheter.
- Created serviceable fiber coupler for 13W violet laser that illuminated
- Directed lab experiments at Beth Israel Deaconess Hospital.
- Authored reports, Device History Records (DHR), and Instructions-For-USE
6-10 years of experience
- Designed, released, and manufactured electromechanical scroll and reciprocating compressors/pumps.
- Designed steel, cast iron, and aluminum structure components using FEA and CFD technologies.
- Investigated and identified failure modes and resolved design and manufacturing issues. Presented recommendations to improve design and manufacturing process
- Led and implemented DFMEA activities to assure robust design and quality standard during product cycle.
- Developed requirements and specifications for climate control systems and components. Evaluated supplier proposals and made final sourcing decision.
- Led co-op and engineering trainee program in compressor and system design.
0-5 years of experience
Manufacturer of Electromechanical pumps, valves and manifolds for the semiconductor and medical industry
- Product design engineer responsible for the creation of models, assemblies and drawings of a new Precision Dispense Pump with projected sales of $200,000.00 the first year
- R&D and sustaining engineering functions which support a lean manufacturing philosophy
- Performed product inspection and assembly and testing during the developmental cycle of new pump product.
Product Design Engineer Duties and Responsibilities
To accomplish their primary goal of creating new products from conception to production, Product Design Engineers perform many tasks. We analyzed several job listings to identify these core Product Design Engineer duties and responsibilities.
Determine Design Requirements Before beginning a design, Product Design Engineers consult with the client to determine what their requirements are. They do research on the ways a particular product may be used and who the target audience will be.
Design New Products The design of a new product begins with the Product Design Engineers sketching out ideas. They may then turn these into computer renderings, and use Computer Aided Design (CAD) software to build virtual models of the design. Next, they will build physical prototypes of the models.
Determine Manufacturing Requirements Once a model is ready, the Product Design Engineer works with other specialists to determine what materials and manufacturing requirements will be needed to produce the product. They work with vendors to develop the manufacturing processes that will be required, and interact with the operations teams to develop the necessary supply chains. Product Design Engineers need to work out what production costs will be, and evaluate whether their design can be produced for a reasonable cost and effort. They may also plan marketing initiatives for the product.
Evaluate Product and Seek Feedback Product Design Engineers are responsible for evaluating the new product to determine if it is safe, attractive and functional. They conduct tests and analyze data generated from builds and lab experiments. They then present their designs, prototypes and estimated costs to the client for approval, and incorporate any feedback on the design.
Product Design Engineer Skills
Resourceful and innovative, a successful Product Design Engineer is an effective problem-solver with strong decision-making skills. They are creative and have a careful eye for detail. Above all, Product Design Engineers work well as part of a team, and are able to drive people to create quality products in a timely and cost-effective manner. In addition to these general skills and personality traits, employers are seeking Product Design Engineer candidates with the following skills. Core skills: Based on job listings we looked at, employers want Product Design Engineers with these core skills. If you want to work as a Product Design Engineer, focus on the following.
- Experience with mechanical design work and knowledge in manufacturing processes
- Ability to read and interpret blue print documents
- Knowledge and experience with utilization of CAD/3-D Modeling Software
- Solid knowledge of Microsoft Office applications, such as Excel
- Good sketching and concept generation skills
- Ability to understand complex mathematical relationships that underpin mechanical analysis
Advanced skills: While most employers did not require the following skills, multiple job listings included them as preferred. Add these to your Product Design Engineer toolbox and broaden your career options.
- Product knowledge and thorough understanding of materials, linear and nonlinear behavior of materials, fatigue and corrosion
- Experience with various plastic fabricating processes
- Experience in use of lean tools to help develop new processes, layouts and flow
- MRP/ERP/QAD experience
Product Design Engineer Resources
We searched the Web to find the best industry resources to help you continue exploring a career as a Product Design Engineer. From thought leaders to industry groups, this list is packed with opportunities to learn, connect and engage. On the Web
DesignTaxi – Find inspiration, news and products from all over the design world at this blog.
ProductDesignHub – A great resource to read the latest news and get engaged with the Product Design industry.
Yanko Design – Get inspired by the unique and creative product designs that this blog curates. On LinkedIn
Product Design – Ask questions, share ideas and network with a large community of Product Designers.
Mechanical Design Jobs – Find a vacancy to get started in a career at a Product Design Engineer. Industry Groups
The Design Society – An international society offering tons of opportunities to connect and learn.
American Society for Mechanical Engineers– Find news, jobs and events from this organization, which focuses on all aspects of mechanical engineering, including design. Product Design Engineer Books
Product Design and Development, 5th Edition – This essential text covers all aspects and techniques of product development.
The Design of Everyday Things: Revised and Expanded Edition – This entertaining and insightful book explains why good design is important and possible in all products.
Product Design for Manufacture and Assembly, Third Edition – Learn the theory and practical factors involved in the assembly and manufacture of industrial products.
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Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
