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Process Technician Resume Samples
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10+ years of experience
Managed over 150 people in a manufacturing environment to exceed daily production and quality goals.
- Created and deployed a process technician upskilling program that resulted in improved operational performance by 22% and reduced scrapped materials and equipment downtime by 25%.
- Worked with local colleges to define and create a 2 year accredited curriculum for process technicians.
- Led escalation teams that resolved operational interruptions and quality issues 66% faster than previous achieved.
0-5 years of experience
Applied Statistical Process Control (SPC) to monitor process directions and correct out-of-control hourly target numbers.
- Operated high tech process tools/equipment in a manufacturing environment.
- Collaborated with maintenance and engineering to troubleshoot and resolve equipment and process issues.
- Participated and contributed to continuous improvement and problem solving activities.
- Monitored manufacturing processes using Manufacturing Execution System computer program.
- Inspected cell quality after plasma-enhanced chemical vapor deposition process to ensure color is within defined spectrum grade.
- Recorded hourly statistics and measurements of solar cell’s efficiency, grade, shunt, and reverse current in end process.
0-5 years of experience
Reported to the Production, and Engineering manager. 2014 Responsible for aid in product and process development, troubleshooting of cable manufacturing machinery and procedures, training operators, day-to-day problem solving for a $150M cable manufacturing plant: Responsibilities include maintenance of process documentation, production equipment, reporting production issues to the management staff, and Process Engineers.
- Black Belt Team member for a 25% reduction in product scrap.
- Black Belt Team member in a $12M production expansion project in 2009; relocating production equipment from North Carolina to Joliet. Project was completed on-time and under budget.
- Responsible for training plastic extrusion operators across three shifts on single screw extruders as well as twin screw extruders and gravimetric mixers and conveying equipment related to the process.
- Successfully solved a major production issue at our Mexico production facility, which improved production efficiencies, and reduction in scrap and machine downtime.
- Performed R&D for alternate materials for use in products to reduce the cost of producing the product without sacrificing quality.
- In 2011, I was moved to midnight shift to provide technical support for off shift personnel in the manufacturing area.
10+ years of experience
Trouble shooting and analyzed errors in electronic design and production, conducted minor replacement of mechanical and technical assemblies.
- Advised, feedback on corrective action plans, performed in process and final testing on products, technical assistance and guidance to other personnel.
- Worked with Engineering Department on functionality issues and procedures updates.
- Contributed on development of work instructions, batch records, equipment logs, material specifications and other device history documents.
- Knowledge in Weighing, Granulation, Compression, Tablet Coating, Extruder, Cutter, Laser Drill and Printing.
10+ years of experience
Technician for injection molding area containing 23 injection molding presses from 90-720 tonnage responsible for mold changes, color changes, material changes, press start-ups, setting up SEPRO and 6 AXESS robots, setting first piece for production, and troubleshooting processing issues. Experience working with multiple materials: NYLONS, ABS, PC, ACRYLIC and PC-ABS; magnetic platens, Wittman Loader system and valve gate systems and hydraulic cores.
- Lead technician for blow molding area containing 2 small and 1 large machine responsible for die changes, press start-ups, setting first piece, troubleshooting processing issues. Experience working with HDPE, LDPE and robotic guarding
- Live the Three Safety Obligations and One KC Behavior’s through a Culture of Accountability (OZ). (Build Trust, Make Decisions, Win Consistently, Think Customer, Continuously Improve and Build Talent).
- Complying with procedures and work instructions to maintain facility ISO certification
- Using Lean manufacturing tools: 5S, standard work, production metrics and flow to work
- Completed annual safety training including Lock Out/Tag Out training, HAZTRAX Safety Identification and Safety Walks, and participated in Employee Maintenance Center (operated by Injury-Free
- Shift lead for assembly and molding departments supporting shift supervisor in managing XX hourly employees. Coordinate production and transfer of finished products to the distribution center.
- Operator in injection molding department. Activities include removing components from manual, semi-automatic and automatic presses; trimming parts as necessary; assembly of components manually; visual inspection of components and packing of components. Completed all production paperwork and assisted coworkers in completing documentation.
0-5 years of experience
Manage the set up, start up and shot down of injection molding machines and related process equipment independently in a fast paced environment.
- Provided quality recommendations to supervisor and mangers, which were well received the majority of the time.
- Ensured the necessary documentation was created or updated and accurate records furnished as necessary.
- Give training to new employee.
- Monitored and performed packaging of finished products.
6-10 years of experience
Responsible for the efficient running of four plastic injection machines. Involved in the setting of 2 new presses.
- “Zero down” start up program and quality approve 19 tools. Five tools from inception.
- Light maintenance on machines, conveyors, Yushin robots and material handling equipment.
- Tool and die maintenance to include insert changes, minor repair, clean and polishing.
- Worked closely with Quality and engineering on new tool design and product troubleshooting.
- Set and adjusted schedule according to demands of production.
- Trained and developed 2 new employees to process technician skill set.
10+ years of experience
- Branch One Technician covering Thermal, Implant, Surface Preparation, and Chemical Mechanical Planarization (CMP)
- Optimized metrology recipes for improved cycle time
- Demonstrated ability to troubleshoot tool fails and optimize process to ensure high yielding product with low cycle times
- Assisted in projects and tasks with engineering to facilitate tool release
- Monitored process and quality related statistic process control charts and acted on trends in order to improve quality product
0-5 years of experience
- Operated various pieces of automation to prepare and execute sample amplification and purification
- Utilized quantitative assays to troubleshoot automation and reaction products
- Performed and evaluated quality control assay and sequencing results
- Troubleshot process disturbances, identified resolution and implemented corrective and preventive measure
6-10 years of experience
Promoted and maintained a safe work environment.
- Processed raw materials to manufacture products within the Beauty Care Industry.
- Manufactured products according to cGMP, cGDP, and FDA guidelines.
- Oversaw opening activities for daily production and performed equipment calibrations.
- Prioritized work schedule to accommodate resources and completion of products.
- Collaborated with all departments on efficient transfer and process flow of materials.
- Disassembled, reassembled, and evaluated equipment for optimal performance.
- Trained and qualified team members in procedures, equipment, processes and control systems.
6-10 years of experience
Responsible for process and quality improvements for the circuit card assembly area. Minimized equipment down time.
- Experience in Agilent AOI programming utilizing cad, BOM and assembly drawings to ensure all components have been properly placed and that all solder joints meet IPC requirements.
- Trained at the Flex Austin facility on the Koh Young AOI and SPI systems.
- Hands on Experience using surface mount conformal coating machine programming.
- Regularly maintained reflow ovens using Ovenrider. Setup Reflow profiles using Mole profiler per solder paste requirements.
- Responsible for programming and debugging Hitachi pick and place machines utilizing cad, boms, gerbers and assembly drawings.
0-5 years of experience
Processed raw materials used in diagnostic devices.
- Measured and mixed sodium hydroxide and acid solutions used in the processing of raw material.
- Performed hall flow rate test to assure product integrity under specified temperature and humidity.
- Conducted laboratory testing utilizing various instruments i.e., syringe, pipettes and centrifuge.
- Documented results of PEG titrations and blood sample testing.
- Adhered to cGMP and GLP and SOP.
10+ years of experience
Awarded “Employee of the Year” in 2005.
- Awarded “Safe Employee of the Month” multiple occasions.
- 2 years as safety Coordinator. Trained and scheduled employees. Conducted safety inspections for entire plant. Revamped the Contractor Safety training to get it up to date.
- 15 years Hazmat and First Aide First Responder.
0-5 years of experience
Managed Logistics in support of project goals.
- Designed and managed experiments.
- Supported technical resources with key projects.
- Collected, analyzed, and presented data for experiment results.
- Charted and presented daily production results.
- Developed and documented critical content for job training and manufacturing processes.
0-5 years of experience
Fabrication technician for contact lens fabrication and sterilization with Vistakon.
- Screened materials, operated and maintained equipment from injection molding through deposition, curing, and hydration.
- Performed quality audits and monitoring.
- Operated, maintained and optimized contact lens manufacturing equipment to maximize quality, yield and efficiency.
- Performed troubleshooting procedures and diagnostics utilizing electronic HMI system. Entered data into FDA required format.
- Utilized mechanical and electrical prints for system and component troubleshooting.
- Diagnosed Programmable Logic Controller (PLC) controlled circuits and their pilot devices, significantly reducing machine downtime.
- Utilized Good Manufacturing Procedures (GMP) to achieve production targets with greater than 99% quality ratings.
0-5 years of experience
Producer of injection molded components and parts for the pharmaceutical industry.
- Setup Nissei, Engel, Van Dorn and Cincinnati molding machines for sampling and also for production. Troubleshoot processes for any non-conforming product or diagnose mold issues or maintenance issues.
- Involved with re-establishing processes and creating Decoupled molding sheets for said processes and seeing through verification runs to prove out the process.
- Work on Ranger and Wittman robots.
- Involved with management systems such as 5S, Kaizen events, and setup reduction team.
- Retrieved data for setup reduction team to show where the areas of waste were occurring and brainstormed on ideas on how to eliminate this waste. The result today is faster setup times from last good part to next good part.
6-10 years of experience
Equipment troubleshooting (valves, knife gates, conveyors, cyclones, dust / collector bag, bindicators, garner scales) an minor maintenance
- Loading and unloading railcars, barges, process sampling, use of mobile equipment
- Monitored and operated process equipment using DeltaV parameters
- Perform department supervisory coverage for 22 employees as needed in supervisor’s absence
- Suggested improvements via operator care, wrote Delta V interlocks as lead on Renaissance project
- Positive Customer / Driver interaction and service
- Adhered to all applicable regulations, GMPs, HACCP, and EHS policies and procedures
0-5 years of experience
Work to achieve the organization’s production and quality standards by troubleshooting process and mechanical issues.
- Changed molds and adjusted processes to create a quality product
- Maintained documentation of changes made to process.
- Worked self-directed during my work shift.
- Authored a document that assists technicians to track line check failures that need responses posted in computer system (currently beta testing on 3rd shift).
6-10 years of experience
Start up presses and make sure the parts were meeting quality specifications while fixing any problems that would arise.
- Handled Material on a daily basis such as Vectra, Valox, Nylon, and ABS/HI-121
- Setting Tools- placed the molds in the press and set the robot for that specific mold
- Worked on 90 ton, 110 ton, 150 ton, and 200 ton presses
- Trainer to newly hired Process Technicians
- Worked in a very fast paced consistently changing environment daily with minimal supervision
0-5 years of experience
Regularly inspect equipment for any abnormalities. Complete daily work with Cleaning Validation.
- Proven ability to leverage skills gained by staying up to date on training to provide a disciplined approach to problem solving. Known throughout the team as a resourceful and innovative personality.
- Maintain a professional attitude when handling validation work to ensure and verify expected results.
- Responsible for routinely using Autoclave Equipment in process as well as Ultrasonic Production parts.
- Perform scheduled preventive maintenance; implement process changes; maintain autoclave equipment.
- Play an instrumental role in the development of a detailed and complex Cleaning Validation process.
0-5 years of experience
Project Manager to create and organize trials from a Site standpoint including Six Sigma and COGS projects with savings total of $1.4 million.
- Recipe Manager for 100% of the Starbursts in North America and 90% of the Worlds Skittles.
- Successfully completed 53 line trials that range from new product launches, COGS, raw material replacements, improving efficiency and quality reducing consumer complaints by 45%.
- Liaison between Corporate R&D and Site Operations.
- HACCP Team for Skittles and Starbursts.
10+ years of experience
- Responsible for performing routine daily sanitizations & decontamination of FDA Controlled Environmental Clean Rooms.
- Working in a GMP manufacturing environment with physical labor tasks, moving process equipment and sanitizing bio safety cabinets.
- Perform, document and train Purified Water Sanitization Procedures
- Monitor bioreactors, acknowledge process alarms, train and oversee assistant process technicians.
- Qualified to independently perform documented process steps using GMP Standard Operation Procedures.
- Attend process & safety training, monitor control devices, maintain equipment in a GMP environment & coordinate activities within assigned area.
0-5 years of experience
Processed thin film boards using photo resist and spinner machine
- Prepared product for spin by cleaning, taping, inspection and dehydration bake
- Spun photo resist onto product by calibrating speeds and time, measuring correct amounts of resist and hard baking product after spin
- Performed product yield experiments, troubleshoot product issues, and brainstormed with engineers and implement solutions
- Trained new employees
- Set up the laser machine by loading the correct product program, adjusting probe card stage height, setting the correct product power, and aligning the product to the machine
- Processed the product through the laser machine
- Performed QC functions on each product and worked with engineers and technicians to troubleshoot quality and machine performance issues
0-5 years of experience
- Monitor cell life cycle tests using virtual warehouse management.
- Improved the chemical recycling process for coating equipment to decrease environmental and safety risks.
- Implemented new waste recycling procedures for residual mixing chemicals.
- Assisted engineering to synchronize the dust system with the mixing process to increase energy efficiency.
- Designed pressure relief valves to mixing equipment to decrease health, safety and environmental risks.
- Modified the foil cart design to increase efficiency of operators and material output.
- Use Excel and Minitab to draw charts and graphs to illustrate statistical data.
10+ years of experience
Troubleshoot processes to diagnose process/mold problems and minimize defects/scrap.
- Maintain standard cycle times for 34 injection molding presses.
- Sample molds to verify and/or establish cycles to prepare for production runs.
- Establish process and create process sheet
- Pull and set molds, connect auxiliary equipment
0-5 years of experience
Collaborated with engineers to identify root causes for downtime in paint system
- Preserved stability of paint system through preventative maintenance
- Ensured product conformance to quality control plan
- Confirmed safety measures were in place and functional through HSE start-ups
10+ years of experience
supervising up to 20 personnel in the operation of machines at the [company name].
- Maintained production schedules by prioritizing and assigning work direction
- Maintain 5S standards and preventive maintenance of tooling and machines.
- Trained in the installation and removal of molds from molding presses.
- Trained in the repair of auxiliary equipment.
- Member, Emergency response team.
0-5 years of experience
Title V recordkeeping: Collect data needed to satisfy the title V recordkeeping requirements (i.e. Production, fuel usage, hours of operation, input production into VOC model spreadsheet)
- Monitor solvent usage logs
- Performed weekly opacity observations needed to satisfy Title V requirements
- Monthly fuel usage and hours of operations for diesel pumps
- Update database for Air Emissions Statement on a monthly basis
- Change and Collect charts for PVSC pick up ➢ Inspect process areas for Containment and diversion area integrity(i.e. pipe, tank, tote labeling, pump, and valve integrity)
- Performed weekly calibration of pH effluent meter
- Laboratory Analysis: Collect daily samples for P67, B62 and CH7 and performed
0-5 years of experience
Perform high volume laboratory test using Abbott PRISM and C8000 on source plasma and serum
- Accurately and consistently perform laboratory tests according to the written SOP
- Troubleshoot by identifying instrument errors and testing inconsistencies
- Perform routine instrument maintenance and calibration
- Concisely complete documentation as required
Process Technician Duties and Responsibilities
The list of duties for Process Technicians includes anything related to the quality of the manufacturing process. The following is a list of duties and responsibilities that appeared most in our analysis of Process Technician job descriptions.
Monitor and Adjust Machine Parameters Process Technicians have to have a deep understanding of the equipment they are responsible for. The equipment is digitally controlled, so Process Technicians must know the right settings for each piece of equipment. They are responsible for making adjustments to equipment as needed.
Maintain Cleanliness of Process Equipment Area Process Technicians have to be almost obsessively clean. They are responsible for keeping all equipment, as well as the areas in which they operate, clean. Process Technicians that work in bio-manufacturing typically have to sterilize their workplace. Working in a sterile environment requires one to religiously follow standard operating procedures, as contamination of said environment can ruin an entire batch of chemicals.
Test Batch or Product Quality No matter the industry, Process Technicians are responsible for testing the quality of each batch of products that are manufactured. This also involves keeping a test log, as well as following company quality assurance procedures.
Maintain Equipment and Batch Logbooks Process Technicians need to be organized, as one of their responsibilities is to keep maintenance logbooks for each piece of equipment. They are also responsible for keeping batch test logbooks and generating productivity reports.
Escalate Equipment Malfunction to Supervisor When Process Technicians notice a malfunction with a piece of equipment, they are responsible for escalating this situation to a supervisor. This involves giving a detailed report so the supervisor has plenty of information to come up with a solution.
Process Technician Skills
Process Technicians use a blend of soft skills and technical knowledge to complete their jobs. Monitoring and improving processes takes someone who is an analytical thinker, highly perceptive and has a keen attention to detail. They must also be someone who values being ” by the book ” as they are required to follow strict standard operating procedures. The following skills are the core skills employers value most when looking for Process Technicians. Linear Thinking Skills: Process Technicians have to understand how all the steps of a process relate to each other. ” If this, then that ” is a thought process they use often. Process Technicians have to be able to inherently understand processes. Analytical Skills: Process Technicians call upon their analytical skills when doing quality control tests. They have to be able to closely inspect finished products and ensure they meet company quality standards. Observational Skills: Process Technicians need to have excellent observational skills. They use these observational skills to notice even the smallest discrepancies in the functioning of equipment. They also use deductive reasoning to figure out the cause of a discrepancy. Organizational Skills: Being able to keep all of the equipment and quality testing logbooks takes someone who is highly organized. Process Technicians also use their organizational skills to keep equipment and equipment areas clean. Proficiency in Employer-Specific Equipment: This skill varies slightly depending on one’s industry of employment, as different industries have different equipment. Process Technicians must have proficiency in the equipment used by their employer in order to monitor the equipment’s functionality.
Process Technician Salary
According to the Bureau of Labor Statistics, the national median salary for Chemical Technicians, which includes Process Technicians, is $44,660. Those in the bottom 10 percent make below $27,260, and those in the top 10 percent make above $75,230. The three states with the highest median salary for Process Technicians are North Dakota at $80,200, Delaware at $65,000 and Alaska at $59,200.
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Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
