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0-5 years of experience
Performed system level finite element analysis on radar platforms, electronics enclosures, and vehicle trailers.
- Validated equipment performance according to criteria laid out in MIL-STD-810F\G, MIL-STD-209K, and MIL-HDBK-1791 to meet and exceed customer and government explications.
- Worked with multidisciplinary task forces to design and implement emergency vehicle component improvements to address part failures already in usage.
- Performed linear static, non-linear static, and random vibration analysis on vehicle systems.
- Redesigned vehicle components for performance improvement.
- Collaborated with design and IT departments in the development of in-house finite element analysis procedures.
- Participated in the company level assessment of computer aided engineering software for departmental improvement.
- Presented analysis results to customers during concept design and product design reviews.
0-5 years of experience
Performed structural analysis using numerical simulation methods
- Simplified 3D models using PRO-E for FEA analysis
- Prepared numerical problem involved meshing, applying loads, masses, constrains using Femap preprocessor in minimum
- Analyzed results involving von-mises stress, forces and displacement on Femap post processor
- Conducted static and buckling analysis of structures
- Performed stress calculations to check fasteners’ strength
- Optimized designs to be economical and reliable, and got it approved from HoD and client
0-5 years of experience
Lowered occupant injury by LS-DYNA simulation driven designs for existing components or adding countermeasures
- Conducted various research studies on full-vehicle models to ensure performance of model per ‘real-world’ physical behavior
- Performed vehicle interior head impact simulations for OEM’s Chrysler Group and CODA automotive
- Interacted with design-release engineers, prepared presentations, technical reports and relevant materials for safety discussions
- Grab-handle evaluation: Balanced FMH and pull-down load requirements and designed conforming grab handle brackets
10+ years of experience
Analyzed safety and damage-ability for automotive products to meet federal motor vehicle safety standards (FMVSS). Analyzed exterior plastic parts for thermal load effects.
- Developed enhanced roof strength designs to meet new FMVSS 216 requirements using Radioss finite element analysis for roof crush. Received a Ford Technical Award for optimized, innovative, enhanced roof strength project work
- Developed non-linear dynamic low speed impact simulations of bumpers using Abaqus, LS-Dyna, and Radioss FEA plus utilized IDEAS and Catia CAD software
- Ran full vehicle high speed impact finite element analysis and pedestrian impact finite element analysis with LS-Dyna and Radioss
10+ years of experience
Completed the frontal and side crash analyses for Explorer, Taurus, Taurus-X, MKS and FLEX. Improved the upper body, underbody, front end, seat and closure designs in C520, U502, D471/D472, U387/U388, CD338, D219/D258 and P273 programs. Not only achieved attribute targets such as crash safety, durability and NVH requirements but also reduced weight and cost. Through my effort, I saved more than 8 lbs per vehicle and reduced 40 welds per vehicle or more than 1 million dollars per year considering the assembly and labor cost.
- Lead engineer for U387/U388 programs. Presented reports to upper management and coordinated several MCR and MDO projects and reduced weight and cost for the vehicle.
- Trouble-shooting at the Ford Chicago Stamping Plant. Proposed optimized correction plans to solve running problems. Developed a verification method to evaluate the buckling limit for roof panels during the handling process.
- Completed all sorts of vehicle/systems analyses (linear and nonlinear, static and dynamic) such as NCAP, IIHS ODB/SORB, FMVSS207/210,225, full body durability, outer panel oil-canning/dimpling, dash cowl fatigue, door drop off/sag, door rigidity etc.
- Trained a group of 8 engineers to quickly learn how to run FMVSS analysis using LS-DYNA. Taught and helped other engineers to debug their FEA models and running problems.
0-5 years of experience
Created CAE Analysis for components and assembly level of landing gear and calculated stiffness and strength utilizing Catia Elfini Fea Simulations
- Analyzed CAE analysis results and made recommendations for changes or modification and created analysis report files and Power Point presentations.
- Designed parts, assemblies, fixtures for producing parts for airframe structure and instrument panel for Bombardier plant 3 Dorval QC, Boeing, Canadair, Vought, Drs, L3-Com, IAI Israeli Aerospace Industries, Spar and Arnprior Aerospace
- Created Study files and Power Point presentations for proposed design changes to meet the targets
0-5 years of experience
Carried out FEA/CAE analysis using the latest components and techniques. Directed a team of technical professionals to meet or exceed program targets. Applied computer technology to mechanical engineering processes achieving improvement in quality and savings in time.
- Performed BIW Durability runs using proving grounds schedule to provide design direction for front and rear shock towers.
- Identified and proposed bulkheads to achieve prescribed NVH targets for the program.
- Implementing fatigue life and design verification reaction loads extracted using hand calculations to give design direction to release team to meet targets DVP&R.
- Performed linear and non-linear static, multi-body dynamics (MBD), optimization, fatigue and NVH analysis on wide range of body components.
- Carried out BIP gage optimization using Genesis/Nastran at each milestone to optimize the design for weight.
- Led weekly Body CAE Set Meetings to discuss issues related to the program
0-5 years of experience
Strength and NVH (noise, vibration and harshness) design of truck main frames
- Established the detailed 3D FEA model of three truck main frames from Pro-E model
- Performed stress/strain, fatigue, modal and dynamic analysis using finite element analysis (FEA) software (Hyperworks and NASTRAN)
- Proposed design improvement to avoid mechanical failure and reduce vibration
0-5 years of experience
Developed the standard procedure to analyze the body and frame mount variation in assembly processes to flush and gap changes using NASTRAN. This method is using full vehicle model. The method has been filed for GM patent.
- Performed the gravity sag analysis in checking feature measurement based on GD&T tolerance requirement for various vehicle programs.
- Led the project in studying Fullsize Utilities Mount variation (horizontal) on flush and gap changes with radiator support strategies and lamp assembly conditions.
- Analyzed Fullsize Utilities body loads on suspension and frame deflection. The results correlated to physical test (physical test was 6mm tip in the front: analysis was 7 mm tip in the front).
0-5 years of experience
- Performed stress, strain, displacement, and modal testing using Finite Element Analysis
- Created concise reports for design engineers that clearly displayed test results
- Conducted fatigue, stress, rigidity, modal, and failure testing in a lab using testing equipment
- Designed a screen placement tool meant to eliminate a chronic defect in the casting process
0-5 years of experience
- Designed manufacturing process of diesel piston connecting rod and used Pro/E to perform solid modeling
- Generated meshes for the rod set in HYPERMESH and performed statically analysis of rod set under different operating conditions as pre-stressed mode, maximum cylinder pressure mode and maximum inertia load mode in ABAQUS
- Obtained stress and strain distribution of rod and pointed out the critical positions of maximum stress/strain or deformation
- Conducted durability analysis and calculated fatigue safety factors on different areas of rod set
6-10 years of experience
Daily EAD tool support for analog design, from schematics, simulation, layout to post layout parasitic extraction on Cadence DFII and Mentor Graphics Calibre platforms
- Supported physical verification flow, and customize DRC, LVS, PEX rules for Calibre, Diva, Assura.
- PDK verification and support for various foundries, update and verify design from old PDK version to new version.
- Developed custom Pcells, CDFs, callback functions, auto abut and other functionality.
- Implemented design migration for schematic and layout, from one process to process, one foundry to another foundry. Converted design from IBM 3 metal to 4 metal process, IBM to JAZZ, and others.
- Design automation and tool customization. Developed many custom tools, GUIs, by Cadence skill, Ocean, perl, shell and other program languages.
0-5 years of experience
- Performed FEA, CFD and thermal analyses for heat exchangers and modular data centers.
- Conducted detailed air flow study and optimization for air to air heat exchangers in containers for power systems.
- Used simulation tools and testing to develop and validate fan and system restriction curves.
- Designed top and bottom tanks for high coolant pressure applications.
- Performed conjugate heat transfer analysis to quantify performance characteristics of heat exchangers.
- Performed FEA for cooling packages to identify potential design changes to mitigate failures and reduce cost.
0-5 years of experience
- Led a project that contributed 33% of annual revenue
- Developed oct- tree based CFD package
- Trained team members on CAE processes.
0-5 years of experience
Lead in the Computer Aided Engineering analysis of Brakes / Driveline and formability analysis of sheet metal stamping. Conducted structural integrity of major truck programs. Manufacturing dimensional variation studies of BIW assemblies with Math Based methods.
- Conducted Finite Element analysis to predict the failure of components and assemblies under extreme loading conditions.
- Enhanced the quality of the Body in White and door build assemblies by assessing the variation at the component levels.
- Ran forming simulation of parts to reduce the physical iterations to manufacture a stable part.
0-5 years of experience
Led teams in evaluating designs to make significant cost savings for chassis designs.
- Performed design changes and optimizations for several body chassis assemblies and components.
- Interfaced with CAD, CAE and manufacturing teams to resolve component and sub-system level issues.
- Developed field fixes and design modifications to address quality problems.
0-5 years of experience
- Built varieties of vehicle 3D models, concentrated on chassis and suspension systems; performed vehicle ride quality simulations and signal processing of vibration tests on ADAMS
- Analyzed simulation results, and evaluated ride quality of each vehicle model with Chery CAE engineers
- Created technical reports for Project Manager to evaluate the ride performance of all vehicle models
0-5 years of experience
- Performed dynamic analysis of automatic transmissions.
- Wrote Fortran programs to model and solve differential equations based on first principles
- Served first two years working as a manufacturing engineer, investigating designs for ease of manufacture
0-5 years of experience
- Developed Occupant Classification Algorithm (Strain Gauge based) and supported Korean customer. Successfully led seat weight sensing system development through structural design/analysis/test activities. Efficiently built up simulation confidence through complex complete seat analysis with integrated sensing system FEA methodology development, e.g. static, thermal, quasistatic, vibration, optimization, hyper elastic and dynamic analysis etc.
- Outsourced and led parallel-running projects with both North American and Asian suppliers. Provided design guidance, conducted test correlation, coordinated among test technicians, design engineers, program engineers, and chief engineers.
- Saved ~ $5M and shortened ~67% of development timing by introducing simulation into the development cycle during the early phases.
- Initiated and developed on-line service database and website for CAE requests and Configuration Management.
0-5 years of experience
Responsible for managing the technical deliverables for multi disciplinary project to agreed budgets and timelines, utilizing the appropriate methodologies and standards.
- Lead CAE engineering team with respect to the assigned program/project with both local and remote resources; hire and mentors staff working on the project
- Work with Customer, program manager, engineering group manager, and IT to support and monitors project’s progress, identify issues and escalate for timely resolution.
- Responsible for planning, developing, implementing and evaluating internal policies and procedures and technical documentation and papers.
- Monitor, analyze, internal project management tool by designing and reviewing the Key performance indicators for the project; to meet revenue target and to guide Sales team for new pursuits.
0-5 years of experience
Successfully carried out Light weighting of a commercial truck through linear NVH gage optimization.
- Meshing vehicle CAD components and building sub system assemblies.
- Familiarizing with US and Europe Federal and NCAP requirements.
- Light weighting optimizing of the crash tips using TRB technology.
- Comparison of the model Results with Baseline results.
- The objective of the FEA simulation of the model is to check behavior of the car when it is impacted on a rigid wall with 25mph.
- To measure the performance of the car in protecting passenger in some real world full frontal crashes
- To calculate the amount of intrusion into passenger compartment.
- To analyze the force-time response of the frame to 20 ms when subjected to an impact mass.
- Determined the force-time response for mild steel with strain hardening.
- Determined the force-time response for different impact speeds.
0-5 years of experience
- Develop finite element (LS-DYNA) models of crash test dummies
- Refine and validate existing FEA dummy models based on experimental test data
- Involved in the design process for newly created dummy line
- Function as part of a collaborative team including government and research personnel
0-5 years of experience
Applied PLM and CAE simulation tools in product design, improvement and optimization.
- Used Abaqus FEA to perform structural analyses on existing and new products.
- Used HEEDS MDO with CAE software to create optimal and robust product
- Prepared technical reports and summaries to communicate findings with various
0-5 years of experience
- Performed Finite Element Modeling and analysis of automobile components using Hypermesh and Nastran.
- Suggested improvements in design based on analysis and customer feedback.
- Involved in training of recent undergraduates and working professionals in area of finite element analysis.
0-5 years of experience
Perform quasi-static Roof Crush analysis using LS-Dyna as per the IIHS standards for different programs and present results.
- Perform different standard quasi-static load cases for BIW group like Jacking, Assist step, Hoisting, vehicle lift etc. using LS-Dyna and present results.
- Perform modal analysis, global bending and global torsion for the full body structure and report numbers to the design and CAE team.
- Perform Global body inertia relief load cases to assess the durability/fatigue of parent metal and spot weld using N-code design life for different load cases.(Accelerating, Cornering, Braking etc.)
- Perform stiffness and Durability calculation using Optistruct and N-code design life for BIW to closure interface components as per the GM standard procedures.
- Present simulation results to the design team and work with them on optimization of design, based on the CAE results for BIW.
0-5 years of experience
- Vehicle Rollover Crash Simulation: Prepared FE model using HyperMesh and solved using LS-DYNA for quasi static roof crush (FMVSS216) and dynamic drop test (Malibu-II).
- Evaluated model received from Washington State University, refined mesh of Front door, Rear door, A-Pillar, B-Pillar, C-Pillar and Roof. Debugged model in LSDYNA and fixed the errors before subjecting to final test conditions.
- Roof crush test simulation: Created rigid solid plate in accordance to FMVSS216 and evaluated reaction force at 127mm roof crush; calculated Strength to Weight ratio to check compliance with IIHS ratings.
- Durability Engineer – Formula SAE Hybrid Team – [company name]: Validated Wheel Center designs by FE Analysis under engine torque.
- Equal Channel Angular Extrusion Simulation: Carried out 2D simulation of ECAE process using HyperMesh and Abaqus. Studied effect of die friction co-efficient, die angle, radius of corner fillet to define best processing condition.
- Worked in Development Project of a Leading Automotive Firm’s Human FEA model for Vehicle Crash Simulation. Validated human upper extremity FEA model using HyperMesh & LSDYNA.
- Analyzed the effect manufacturing induced defects on fatigue life of flip chip package subjected to cyclic thermal loading in ABAQUS.
0-5 years of experience
- Finite Element Analysis (FEA) of Motor Cycle chassis using ANSYS and ABAQUS. Complex surfacing design and modeling using Generative Shape Design (GSD) and Automotive Class A module in CATIA
- Body in white manufacturing and assembly design using DELMIA
- Design of wind rollers, conveyors system , paper finishing system.
- Production / workshop drawings generation according to ISO,SFS & ANSI standards.
- Generating large assembly model using different parametric relation on assembly.
- Product design based on the Product Life cycle and re use of existing design in future re-design project.
0-5 years of experience
- Hands on testing experience, test fixture design and data acquisition
- Select instrumentation for fixtures to capture field scenario
- Development of FE models of Anthropomorphic Dummies according to federal regulations
- Responsible for keeping customer informed of technology updates and new releases
- Forecast and identify potential project issues and suggest solutions to overcome issues
- Provide customer support and other product development help as required
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CAE Engineer
Last edited by: Gabriela Barcenas, CONTENT STRATEGIST -
Gabriela Barcenas
CONTENT STRATEGISTGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
