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Control System Engineer Resume Samples
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0-5 years of experience
Design, implement, and maintain site control systems, including security and controls, new application development, data transfer and storage, and operator interfaces. Coordinate and collaborate with diverse groups assessing projects from initial design through start-up. Develop service and equipment support contracts, training budgets, and 1-, 3-, and 5-year priorities.
- Coordinated a team of engineers, technicians, and contractors to implement control system changes for an average of 32 capital project installations annually.
- Lowered total cost of ownership for site process control and automation systems by establishing a shared support structure and alleviating administrative overhead through lean process enhancements.
- Reduced product shipping quality incidents by 95% using agile development practices in the creation of a pipeline automation application. Dedicated over 1,400 hours to code and test 15 programs to complete project.
- Led team of vendors and site engineers to reduce the risk of a ground fault systems failure by 98%.
- Improved control tuning throughout the plant resulting in a $1.8M annual benefit to production, optimization, and maintenance.
- Incorporated knowledge management tools into the development of an electronic management of change and system allocation database, reducing documentation errors 66%.
- Train operations, maintenance, engineering, and process control teams in various capacities as necessary to effectively and safely complete each project.
- Mentored 3 digital systems technicians in preparation for automation engineering role.
0-5 years of experience
Provided extensive control system maintenance supports. [company name], verified requirements traceability, and tracked metrics for system costs, schedule, and aircraft operational performance. Incorporated the voice of the customer into the design features of control system product to enhance quality function deployment (QFD)
- Attained 95% of analysis for the cost of quality in terms of appraisal, prevention, internal failure and external failure costs.
- Effectively performed flight control actuator fault insertion to conduct degraded mode tests and Failure Mode Effect Analysis
- Enhanced system stability and minimized the impact of Vortex ring.
6-10 years of experience
- Designed HVAC & Process Control Systems
- Programmed Powers PPCL for all designed systems
- Executed BAS startup & checkout
- Performed project management including wiring subcontractor / pipefitter Mgt and monthly financials
- Developed and conducted BAS training sessions
- Projects included: – Boeing 45-01, 45-04 747 Paint Facilities, Everett, WA – Formal Commissioning ’94,’95
0-5 years of experience
- Communicated with the milling machine maker to find out the technical specification and related documents.
- Modified a given milling machine and integrated it with the robot artist as a drawing platform.
- Developed data acquisition software and control system for the platform.
- Improved the algorithm in LabView to reduce the drawing time from 30 minutes to 5 minutes for each image.
0-5 years of experience
- Led 2 software engineers to develop prototype of VeriSpecs software to formally specify control system requirements and automatically verify system performance at various levels.
- Investigated an engine fire case of a Boeing 737 aircraft for Cassels Brock law firm.
- Provided technical services for aircraft operators to monitor engine performance and diagnose engine failures based on engine data recordings.
0-5 years of experience
South Pars Gas Field Development Phase 12 Detail Engineering Project
- Generated Flow Element & valve’s sizing calculation sheets.
- Prepared data sheets for process measurement (such as Temperature gauge, Pressure gauge )
- Developed purchase requisition for field instruments, valves, DCS, ESD,
- Developed Instrument Datasheets, Loops Diagrams and Indexes by using SPI INtools
0-5 years of experience
- Developed and documented compliant AS9100C Safety Policies, Processes, and Procedures for all departments
- Created company flowchart/value stream map describing the sequence of processes involved in Product Realization
- Generated technical engineering drawings that fulfilled the customer’s specifications and requirements
- Managed the quality system implementation that lead to increased employee safety and lower discrepant materials costs
0-5 years of experience
Volvo purchased Mack Truck in 2001 to create a global leader in over the road heavy duty trucks, buses and engines.
- Wrote verification procedures for engine and vehicle control and diagnostic software.
- Executed the procedures either on a simulator or on board a vehicle. Wrote final reports on these procedures.
- Investigate customer and engineering issues with software either released or still under development.
10+ years of experience
Project management of system upgrades and turnkey computer systems, responsibilities include working with computer applications vendors, research computer hardware and software solutions, evaluating, recommending, designing, planning, installations, testing and commissioning.
- Improve operation efficiencies and cost savings.
- Data collection and reporting of production and process data.
- Designed, developed, implemented and maintained computer programs.
- Support and maintained various computer hardware platforms, network and communication equipment with the goal of zero computer down-time and interruption of production.
- Lead project for Waste Water Treatment facility computer replacement.
- Improve process reliability and cost saving through system upgrades and hardware elimination.
- Organized leased hardware maintenance contract, cost saving of $20,000/yr.
0-5 years of experience
- Coordinated industrial boiler control projects from inception through completion.
- Performed site surveys, generated scopes-of-work, manpower estimates, and sales proposals.
- Engineered the control systems and scheduled resources to install, test, and commission the systems.
6-10 years of experience
- Invented a system for automatic camera-based calibration of heliostat fields. This system is patent-pending.
- Created automated image-processing pipeline in MATLAB to estimate heliostat pointing accuracy based on data collected daily at a commercial solar power plant. A heliostat is an actuated mirror system designed to track the Sun and reflect its light to a target.
- Developed a procedure for collection, entry, and validation of physical survey data used during commissioning of commercial solar power plants. The application for data entry and validation utilizes an ASP.NET interface, with C# code-behind, and interacts with a SQL database.
- Made numerous improvements to the accuracy of the heliostat-tracking process by discovering and reconciling inconsistencies between the physical system and its representation in software. Received “Sierra Troubleshooting Award” from [company name] for my contributions.
- Created automatic system to monitor quality of mirror system assemblies during production.
- Worked on a team of up to 17 software engineers in a configuration managed environment.
- Served as Project Manager for [company name] Spectra software package.
- Initiated, led, and implemented team-wide software development and release procedure for Spectra.
0-5 years of experience
- Designed plant/controller using Matlab/Simulink for power management of the Hybrid Electric Vehicle.
- Performed SIL/MIL/HIL for system validation using Matlab/Simulink, embedded coder and dSPACE hardware.
- Perform Vehicle-HIL with NI myDAQ and PXI over LabView for system validation
0-5 years of experience
Conducting monitor performance analysis for flight control actuation system (fly-by-wire), Bombardier C-series project.
- Construct monitors model in Matlab/Simulink environment.
- Conduct robustness and performance simulation to ensure monitors compliance with the flight control surface failure requirements.
- Conduct error stack up analysis to establish the thresholds for flight control monitors.
- Write system requirements for actuator performance monitors (DOORS).
- Assist customer to establish appropriate performance requirement via simulation analysis.
0-5 years of experience
Renewable Energy Corporation – Moses Lake Expansion Project: Control System Engineer- responsible for detail engineering of process plant control system and instrumentation for Renewable Energy project.
- Produce Control Narratives and Cause & Effect Diagrams.
- Participate in software FAT of Yokogawa Centum CS3000 at site of Main Automation Contractor.
- Specification and requisition of field instrumentation.
- Generate X-Y level diagrams and review mechanical vendor vessel drawings.
- Specification and requisition of field instrumentation.
- Generate X-Y level diagrams, analyze transmitter error for DP level applications, and review mechanical vendor vessel drawings.
0-5 years of experience
- Performed GPS-Aided Munitions (GAM-113) simulation, flight control software testing, circular error probability studies, and early flight test studies
- Participated on software testing for B-2 terrain following flight control system
- Support a Near-term Mine Reconnaissance System simulation study
- Participated on software development of the real-time hybrid vehicle simulation
0-5 years of experience
Control Systems Support for three paper machines, coal and gas fired power plant, and waste treatment facility
- Emerson Delta V and RS-3 Programming and Troubleshooting
- Modicon, Allen Bradley PLC and Touchscreen programming
- Instrumentation Specification, Installation and Troubleshooting
- Root Cause Failure Analysis for control equipment
- Capital Projects using outside contractors as well as maintenance personnel
0-5 years of experience
- Liable for designing and installing ACE-CO’s concrete batching system and training new customers.
- Learned programming with Allen Bradley RSLogix 500 and Direct Logic PLC’s.
- Used AutoCAD and Coral Draw to update and design automated concrete batching systems.
- Performed complete system inspection before delivery which included I/O checkout and final drawings.
- Accountable for assisting customers by solving technical problems via phone/on-site support, as well as recording/documenting problems and resolved solutions on an SQL-based database.
- Experience in installing and calibrating the IQ 355 Rice Lake DWI and Hydronix moisture probes.
- Experience reading advanced electrical schematics with Industrial representations of Solenoid Valves, Industrial Relays, Hydraulic/Pneumatic Cylinders, Limit Switches, Etc.
- Implementation of a New System: Designed and programmed an EZ touch HMI and Direct Logic PLC based system that automatically fills aggregate overhead bins using ground storage bins.
0-5 years of experience
Project management of the Control systems portion in terms of budget, man-hours, planning etc.
- Developing of PLC and SCADA software specifications to meet client needs in terms of functionality and reliability.
- Implementation in total of the Control Systems, Engineering and Design from the development of the P&I diagrams through to the final issue of as-built documentation.
- Development of project specifications in conjunction with the client.
- Commissioning of various projects.
- Field Instrumentation – Specifications, Engineering & Commissioning.
0-5 years of experience
Work exclusively on a building’s heating, cooling, ventilation, and refrigeration control systems.
- Work directly with customers to develop new or replacement HVAC control systems, troubleshoot problems, advise on repairs, or train customers on how to use their HVAC system controls.
- Running and mounting necessary wires for the control unit to operate thermostats.
- Installing and mounting thermostats control unit that regulates the temperature in different sectors of the property.
0-5 years of experience
Ensure on-site system installation, start-up and provided technical support with pre and post contracting requirements
- Utilize scope of work to create an electrical control system design in AutoCAD and produce production drawings
- Develop ladder logic to program programmable logic controllers
- Provide customer on-site training for installed systems
- Provide service call support for troubleshooting control systems
0-5 years of experience
Electrical and software design of automated CIP and process systems for dairy, food and beverage clients
- HMI design, layout and assembly
- On-site startups and support for clients
- PLC – Rockwell RSLogix 5000, RSLinx and FactoryTalk
- Data Logging and Reporting – Access and SQL Database
0-5 years of experience
Project based consulting, part of a team modeling and developing control algorithms for a geared permanent magnet synchronous motor used in HVAC systems.
- Design and manufacturing of inverter used for motor drive, including hardware selection, circuit and PCB design.
- Design of control system, development of PWM algorithm, development of sensorless control algorithms. Implementation and testing of algorithms on embedded controller.
- Modeling of motor-HVAC system, simulation and control algorithm design in MATLAB / Simulink.
0-5 years of experience
- Develop software for PLC’s, HMI’s (and other hardware as required) that meet the functional requirements.
- Prepare designs and documentation as required by the deliverables associated a customer order.
- Design and setup network and data communication when needed for a project.
- Test and commission complete control systems.
- PLCs include Allen-Bradley, Siemens, and Modicum. HMIs include Panelview, Panelview Plus and Maple.
- Completed a few challenge projects that pleased customers in a short period.
0-5 years of experience
Lead Engineer in an alliance between Koch Oil Refining Co. (Now Flint Hills) and Fluor Daniel Engineering.
- Implemented control system design and construction for projects at two gulf coast oil refineries.
- Examples of projects include modernizing pressure, level and flow control loops etc. for an Aromatic Alkylation Unit, upgrading a 300# steam distribution system with electronic steam turbine governors, installation of monitoring and shutdown instrumentation for a three stage fuel gas compressor and lube oil system and installation of emissions monitoring analyzers for the Fluid Catalytic Cracking Unit wet gas scrubber and several process heaters.
- Work scope included modifications to Allen Bradley PLC’s and a Fisher Provox DCS.
0-5 years of experience
- Develop and maintain/enhance data acquisition and data analysis software using Famos, LabVIEW, LabWindows CVI, and C/C++.
- Maintain computer hardware, software, and network.
- Troubleshoot test equipment hardware/software issues to maintain operation.
0-5 years of experience
Installed, analyzed, and serviced GE’s wide range of gas turbine engines for power generation including 6FA, 7FA, 9FA, 6B, 7EA, and 7FB gas turbines.
- Tuned gas turbines using DLN 1.0, 2.0, 2+, and 2.6. Tuning experience includes on-site tuning and remote tuning from Atlanta, Schenectady, NY, and Houston, TX.
- Commissioned subsystems such as fire protection, water injection, steam injection, chillers, swamp coolers, lube oil skids, generator hydrogen panels, fuel oil systems, gas systems, electrical protection panels, and motor control centers. Commissioned Mark IV, Mark V, and Mark VI Speedtronic(TM) control systems and managed uprate from Mark IV to Mark VI.
- Managed multi-disciplined labor to implement installation and maintenance of gas turbines including performing loops checks, calibrating valves, and calibrating instruments.
- Taught control systems courses at GE’s Power Systems University in New York.
6-10 years of experience
Central & Southwest Services, Inc 8-98 to 2-04, Project Management, Senior Control System Engineer – PE in Texas, Colorado, Louisiana, and Oklahoma. Responsible for estimating, budget, engineering, supervision, installation, and startup of control upgrade and repower projects to include Combined Cycle Repower, Subcritical and Supercritical boiler, BMS (Burner Management System) upgrades, CCS (combustion control system) upgrades, and BOP (balance of plant controls). Control System platforms to include Allen Bradley, Standard Automation, ControlLogix, Moore APACS, RSView HMI and Wonderware, Further experience and achievements include:
- Large municipal fossil fuel power boilers control retrofit for >800MW gas, oil, and coal fired conventional and supercritical power-generating station. Design, programming, commissioning, installation of BMS and CCS controls.
- Small and medium power boilers up to and including 450 KPPH for the process industry to include BMS and CCS for FIR and FGR operated industrial boilers, single and multi-burner boilers, and incinerator. Design, programming, commissioning, installation of BMS and CCS controls. Duct Burner applications for Combined Cycle Repower projects.
- Design Engineering for electrical, instrument, and control systems for 157MW Wind Farm application. GE 1.5MW individual windmill application. Underground grounding grid, 13.8KV cable and fiber burial, transformer, and switchgear applications. P.E. required in Colorado.
- Custody Transfer and Pipeline Control Systems for utility fleet metering. AGA standard instrument engineering.
10+ years of experience
- Subcontract Technical Representative for Rockwell Automation (RA) contracts. Responsibilities include issuing contract change paperwork, coordinating with Rockwell project management to address program needs, coordinating design issues with Rockwell engineering, reviewing technical designs and providing engineering concurrence, providing follow through during build processes, and supporting acceptance testing at the RA factory.
- Software Responsible Engineer responsible for incorporating new or revised requirements into requirements matrix, coordinating with RA software engineers to determine methodology for updating Programmable Logic Controller (PLC) software to address new requirements, developing requirements for software testing, providing oversight during software design and test procedure development, conducting Software Acceptance Testing at the RA facility, interfacing with customer representatives to ensure all requirements are met, and issuing all software verification documentation to the customer. Also responsible for software configuration control including maintenance of local record copies and engineering working copies of all interim and released software.
- Flight Test Responsible Engineer responsible for providing engineering technical support for all flight activities, identifying any abnormal issues with the system, determining solutions and implementing them within an extremely short time frame. Provide pre-flight testing support to verify mission readiness.
- Site Commissioning and Site Refurbishment Start-Up Engineer responsible for coordinating activities for site access with construction manager and contractors, conducting on-site start-up testing and troubleshooting, and provide technical support during overall system integration and testing.
- Control System Subject Matter Expert responsible for providing follow-on technical support for fielded units at various GMD sites. Responsibilities include troubleshooting, analysis, design enhancements, and field implementation.
- Control Systems Configuration Management Engineer responsible for reorganizing all site design documentation to support a drawing tree structure, reorganizing and restructuring vendor submittals to support drawing tree structure with minimal cost impact to sub-contractor. Design, implement, and maintain Access databases to control system drawing configurations, I/O lists, Instrument Indexes, and group task activities.
- Six Sigma Yellowbelt responsible for developing Project Management Systems for a new software change process and failed item analysis process. Also implemented lean initiatives to reduce project subcontractor costs by approximately 60%.
0-5 years of experience
Underwater vehicles and thruster powered ferries.
- Design, analysis and development of conventional and fuzzy logic control systems.
- Design and integration of a real-time PC-based Hardware-in-the-Loop (HIL) system for demonstration.
- Programming in LabVIEW and implementation of a fuzzy logic controller in C.
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[Control System Engineer]
Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
