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Aerospace Engineer Resume Samples
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0-5 years of experience
Performed stress, dynamic, thermal and fatigue analysis for aircraft fuel components and electronic packages. MRB, CCB experienced. Provided preliminary design/critical design detail and finite element analysis using SDRC design and analysis software. Instrumental in vibrational and thermal environmental test setup and data retrieval performed on electronic packages. Worked as Systems Engineer and wrote the mechanical diagnostics specifications for UH-60A Blackhawk helicopter.
- Wrote $1 million capital acquisition request for SDRC software package purchase.
- Designed and analyzed mechanical package for remote data concentrator for on time delivery after starting 30 days behind schedule.
- Led installation design and certification efforts for CH-53E (largest helicopter in the free world) HUMS system consisting of over 3000 parts.
0-5 years of experience
Created an encounter generator in Matlab using the MITRE airspace model for rapid batch testing of an autonomous collision avoidance system designed for UAS and integrated the generator with existing simulation software.
- Tested and improved the C++ avoidance logic. The testing and analysis of the logic resulted in virtually eliminating near mid-air collisions in simulation testing.
- Designed and carried out an extensive simulation based testing and evaluation program to test and improve the avoidance logic.
- Designed and carried out a flight test plan to validate the avoidance logic.
- Created analysis tools to process and analyze data from simulation batches. The analysis tools were designed to pinpoint trouble areas in the code and to quantify the performance of the logic.
- Prepared monthly status reports for the Department of the Navy that detailed the progress of the project and presented the results of the extensive simulation based evaluation.
6-10 years of experience
Provided engineering functions to maintain and overhaul aircrafts in the aerospace industry.
- Modified mechanical components and assemblies for Navy aircrafts.
- Performed structural and system analysis for modification mechanical parts and assemblies.
- Investigated damaged components and systems, analyzed failures, and generated corrective actions.
- Implemented technical directives to contractors and machine shops for overhaul and repair mechanical systems and components.
0-5 years of experience
Aerospace Engineer for the US Navy’s engineering command responsible for aircraft acquisition, management, and research.
- Provided engineering, logistical, and manufacturing support at command headquarters in Patuxent River and the Vertical Lift Center of Excellence in Cherry Point.
- Designed aircraft components, investigated engineering failures, supported manufacturing with repair guidance and process improvement, created and evaluated engineering change proposals, and granted certification for flight clearance.
- Specific manufacturing experience with T400 engine for H-1 helicopters and the GTS power unit for A/V-8B airplanes.
- Specific budgeting, improvement programming, and life-extension program development for the J85 and J52 engines for F-5 and E/A-6B aircraft, respectively.
6-10 years of experience
Program management position for certification and operational safety management of numerous engine models.
- Evaluated field investigation data and wrote numerous Airworthiness Directives to correct safety problems in the field thus preventing future aircraft accidents
- Participated in National Transportation Board (NTSB) accident investigations
- Certified the General Electric CF34-10E engine, for the Embraer ERJ190
- Awarded for contribution to several national teams as technical expert in international type validation, type certification, delegation management
- Conducted several manufacturing facility audits
6-10 years of experience
Managed technical workload with team of 15 military and civilian aircraft engineers at the A-10 System Program Office, including repair design and logistics.
- Reduced delinquent responses to field unit Requests for Technical Assistance from 15% (red) to less than 5% (green).
- Performed risk management analysis utilizing a matrix of damage severity and probability of occurrence.
- Engaged in supply chain management for optimization of the aircraft lifecycle, identified areas for process improvements and implemented necessary changes.
- Provided oversight of manufacturing processes of contractors selected to manufacture aircraft parts, paint and maintain aircraft, to ensure compliance.
- Initiated engineering orders (EOs) to maintain configuration baseline of technical data/drawings.
- Acted as lead liaison/depot engineer supporting all Pacific Air Force (PACAF) operations.
- Coordinated with cross-functional team on software development project for tracking aircraft maintenance and product lifecycle management.
- Co-authored a paper on risk management and lifecycle costs and presented at an Aircraft Structural Integrity Program (ASIP) conference with an audience of 200 professionals
- Managed transition of flight simulator during the Kelly Base Realignment and Closure (BRAC) process.
- Presented the research of Dr. Yvette Weber from the Air Force Research Laboratory (AFRL) on nozzle thrust-vectoring at an AIAA Joint Propulsion Conference with an audience of 300 professionals.
0-5 years of experience
Developed, designed, tested and certified aircraft systems: ECS, Airframe Anti-Ice, Cabin Pressure Control System
- Designed and analyzed aircraft fuel, storage and indication systems
- Installed and tested turbo-jet Rolls-Royce Viper 631-633 series of IAR 99 Swift Trainer and Light Attack and IAR93 Close Air Support aircraft
- Troubleshot and maintained hydraulic-driven assemblies flight controls and landing gear of IAR93 and IAR99 fighters
0-5 years of experience
Class coordinator 15 personnel. Designed, negotiated with union and human resources assignment rotation schedule, performance rating system. Perform all phases of manufacturing operations and processes for aircraft components motivated, and evaluated the overall performance of the unit.
- Saved the unit $25,000 by implementing a new boroscope inspection tool system that was adopted by the higher headquarters.
- Accomplished all phases of aircraft manufacturing operations and processes for aircraft components.
- Technical expert in computer numerical programing for manufacturing machining alloy metals and composite materials.
- Graduated in the top third of class of highly talented individuals selected for this program.
0-5 years of experience
- Performed thermostructural, ballistics and aerodynamic heating analyses, and igniter design for production Solid Rocket Motor (SRM) programs to include TOW-2, FOG-M, Maverick, Patriot, Castor II/IV/IVA, AAWS-M, NASA 70-lb Subscale Test Motor, NASA-TPTA Joint Evaluation Simulator, and the Space Shuttle Redesigned Solid Rocket Motor (RSRM).
- Wrote proposal technical sections for future SRM development and production programs.
- Provided post-failure analyses for Castor IVA head-end dome leak and Shuttle Challenger SRM Field Joint.
- Test Engineer for NASA 70-lb Subscale Test Motor Program to test field joint O-ring failure mechanisms.
- Produced igniter designs, ballistic pressure traces and aerodynamic heating analysis for solid rocket motors.
6-10 years of experience
Successfully implemented thermal analysis activities for the company by selecting software, training and supervising personnel, giving customer presentations and establishing procedures and techniques
- Performed thermal analysis on various launch programs including Atlas II-AS, X-34 RLV, Kistler RLV, and Alliant GEM-60 by building thermal models using software TAK3, SSPTA, Femap, and TAS, and solving for thermal responses of various components and insulation blankets and/or boots
- Provided thermal analysis support for all thermal testing related to thermal programs by specifying necessary heating conditions and recommending appropriate instrumentation techniques
- Performed and directed thermal analysis on Space Shuttle and Space Station EVA hardware
- Assessed heat loads for Refrigerator/Freezer programs using ANSYS, TAK3, and hand calculations
- Performed structural analysis with ANSYS and WECAN FEA
- Performed CFD analysis with FLOTRAN, assessed CFD codes, attended GASP CFD training
0-5 years of experience
Developed detailed test procedures and test design reviews from requirements and specifications for CCD-based imaging satellite systems in ambient and thermal vacuum environments
- Wrote extensive test reports covering results, anomalies, interdependencies and path forward plans
- Created flight and test configuration designs and drawings using AutoCAD and MS Visio
- Designed MATLAB GUI application to analyze accelerometer data for Power Spectral Density (PSD), Frequency Response Function (FRF) and Acceleration Time Histories
- Interacted daily with external customers and all internal engineering departments (Systems, Mechanical, Quality, Product, Manufacturing, Reliability)
- Conducted testing in ISO 14644 Class 1000, VC2 Clean room environment
0-5 years of experience
Responsible for the development, modification, and qualification of flight simulator aerodynamic models
- Analyzed simulator qualification requirements from regulatory authorities (FAA and AC 120-40)
- Performed subjective cab evaluations with pilots to provide optimum simulator performance for training
- Integrated data from predictive flight models into legacy simulator code structure
- Validated simulator performance data against flight test data
6-10 years of experience
Conduct material testing on various flat and round specimens specification and customer requirements.
- Instituted a two-shift, seven-day a week schedule to decrease turn-around time.
- Created a training program and computer program improvements to reduce testing errors.
- Wrote Excel macros and Visual Basic computer programs to perform analysis.
- Conferred with customers to ensure testing requirements were met.
- Coordinated workflow and maintenance activities within the department.
0-5 years of experience
- Conducted Requirements Analysis, including requirements traceability and allocation of requirements to various Analex test methods.
- Gained knowledge of MIL-STD-1553B data bus and ability to read and understand electrical schematics of Atlas V Avionics System.
- Implemented test plans, procedures, and reports of test results.
- Identified discrepancies in Atlas V Flight Control System software and documented in Problem Reports (PRs).
- Achieved an understanding of and used ADA source code.
- Created and updated MATLAB scripts for analysis of test data and launch vehicle trajectory modeling.
0-5 years of experience
- Created models and technical drawings of over 50 machining operations for 7 different flap track fairing assemblies using Solid Works
- Designed and modeled 10 fixtures to assist manufacturing of new products using Solid Works
- Assembled over 60 different aircraft components including bushings, bearings, rivets, nut plates, and sealants
- Modeled and designed a die using Solid Works capable of creating a dual bend in a single operation
0-5 years of experience
- Designed a full scale model for a 100% electric aircraft
- Researched and designed airship to meet FAA requirements for a battery powered aircraft
- Performed material and cost analysis to ensure the design was both light-weight and inexpensive
- Compiled a technical report which included an overview of the design, expected performance, calculations and risk evaluations
Aerospace Engineer Duties and Responsibilities
While an aerospace engineer’s day-to-day duties and responsibilities are determined by where they work, there are many core tasks associated with the role. Based on our analysis of job listings, these include:
Conduct Development Research Aerospace engineers conduct research on production plans for aircraft such as military fighter jets, spaceships, missiles, and rockets. They evaluate functional requirements and parts specifications in the development phase, and estimate cost, reliability, and safety. They also analyze aircraft proposals to decide if they are technically sound and financially feasible.
Design Aircraft Aerospace engineers often construct prototypes of their aircraft designs. They apply the principles of engineering science to produce aircraft parts and support equipment. They use their engineering training to examine designs and make sure they meet regulations, customer needs, and environmental guidelines.
Produce Aviation Guidance Systems A key responsibility for aerospace engineers is designing guidance systems for general aviation, defense, and space exploration aircraft. They also design production techniques and manufacturing facilities. In addition, aerospace engineers use advanced computer software and hardware to produce and analyze system designs, and ensure that their designed systems function reliably.
Test Aircraft Performance Aerospace engineers test and supervise aircraft and spacecraft. They provide daily direction by coordinating and supervising the manufacturing process. Aerospace engineers also conduct extensive stress tests on aerospace products. They must carefully evaluate products to identify safety concerns or potential defects. Finally, they coordinate test flights and document the results of each attempt.
Communicate Report Findings After they gather information and interpret data, aerospace engineers communicate their results. They publish technical reports for peers to read. They also share their findings and technical advice with company clients, teams, distributors, and other aerospace professionals.
Aerospace Engineer Skills and Qualifications
Aerospace engineers should have strong math skills and a passion for scientific experimentation and research. Employers typically seek candidates with a bachelor’s or master’s degree in aerospace engineering and the following skills:
- Engineering – aerospace engineers use sound engineering practices, including requirement tracking, configuration control, technical communication, and the peer review process
- Computer skills – aerospace engineers need strong skill with industry standard software in addition to Java and MySQL programming experience
- Math skills – advanced math concepts like probability, statistics, and estimation theory are used by aerospace engineers on a daily basis
- System design – understanding how a system should work and how conditions, operations, and the environment will change outcomes is a key quality for aerospace engineers
- Communication skills – aerospace engineers usually design and build air and spacecraft with teams, so communicating well with others is critical
- Strategic planning – it’s important for aerospace engineers to strategically divide work into manageable assignments
- Technical writing – interpreting data and producing technical reports on system test results are common responsibilities, so writing and documentation are important
Aerospace Engineer Education and Training
Aerospace engineers need a bachelor’s degree in aerospace engineering or a closely related field. These educational programs cover core concepts such as thermodynamics, mechanics, robotics, and aerodynamics. Many employers prefer candidates with master’s degrees, which is required for education and research roles. Aerospace engineers who want to advance beyond the entry level may pursue professional engineer (PE) licensure.
Aerospace Engineer Salary and Outlook
According the Bureau of Labor Statistics (BLS), the median annual salary for aerospace engineers is $113,030. The lowest 10 percent of workers earn less than $70,840. The highest 10 percent earn more than $162,110. The BLS projects employment of aerospace engineers will grow 6 percent through 2026, which is about as fast average for all occupations. Aircraft are being redesigned for better fuel efficiency, which will create demand for research and development.
Helpful Resources
We searched the web for the best industry resources to help you continue exploring a career as an aerospace engineer. Here are more ways to learn whether becoming one is right for you:
American Institute of Aeronautics and Astronautics – AIAA is global networking organization with more than 30,000 members from 88 countries. It’s the world’s largest technical society dedicated to the aerospace industry
Fundamentals of Aerodynamics – this best-selling introductory offering provides an interesting, readable, and up-to-date overview of aerodynamics
Introduction to Aerospace Engineering with a Flight Test Perspective – read this book to discover the fundamentals of aerospace engineering, real-world flight, aerodynamics, propulsion, and self-control
Advice to Rocket Scientists: A Career Survival Guide for Scientists and Engineers – this book shares down-to-earth career advice from a former NASA engineer and astronautics professor, who teaches readers how to prepare and succeed in science-related professions
Failure Is Not an Option: Mission Control from Mercury to Apollo 13 and Beyond – this is an interesting, page-turning memoir from a mission control flight director during the Apollo days, who witnessed the first manned space flight
Royal Aeronautical Society – RAS provides access to international networking and training resources to help its 19,000 members become successful aerospace engineers
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Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
