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Process Engineer Resume Samples
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0-5 years of experience
Responsible for increasing plant stability, improving production throughput and optimizing equipment performance for the sodium borate production plant. Analyze key process trends and translate findings into actionable recommendations. Work closely with Operations, Maintenance, Quality Control, Procurement, Project Engineering and Finance to scope, develop and execute business improvement projects.
- Leading a cross-functional team to streamline the material movement process and increase wretch time- estimated $2M savings.
- Conducting pilot test work on high rate thickener technology with Rio Tinto Alcan.
- Led Six Sigma Greenbelt project to improve product quality by reducing out of guideline tonnage. Resulted in lowest out of guideline tonnage for sulfates in product since 2012 and 98% product quality for 2014.
- Played key role in the commissioning of a $160M brownfield plant as the plant engineer and lab supervisor.
- Provided operational expertise on drought action committee led by VP of Operations and 12 senior managers. Project reduced site water consumption by 102MGal and prevented $135K plus expenditure on water.
- Supervised and mentored a summer intern to develop hydrocyclone recovery curves and ideal operating parameters. Improved solids recovery from 40% to 60%.
- Designed cascade controllers to stabilize water temperature in wash water tanks. Successfully reduced the risk of burns and injuries to operators.
0-5 years of experience
Managed New Process development from Involvement in conception to implementation including budgeting, scheduling, training and use of ergonomic concepts.
- Provided design modification on existing equipment to incorporate lean and ergonomics concepts, to improve productivity and reduced the risk of job-related injuries.
- Reduced cycle time of process bottleneck by 80% through modification of a component, which was used to build Endmill tools.
- Decreased cycle time of a furnace process bottleneck by 50% by removing the need for cool down and heating between a dewax and cleaning cycle.
- Simplified new product development and manufacture by designing, developing and implementing product and tooling standardization.
- Improved the furnace fixturing from requiring a labor intensive reclean and recoating after each use to a maintenance free fixture.
- Served as consultant to other engineers in High Temperature High Vacuum applications.
6-10 years of experience
Scaled up and implemented liquid based ceramic processes from pilot plant to 24/7 manufacturing setting to fabricate industrial gas turbine applications.
- Improved and controlled liquid ceramic slurry properties, resulting in increased part yield of ceramic cores with highly defined shapes.
- Performed initial trial runs to implement novel core making process researched by GE’s R&D team, reducing health and environmental impact of present slurry.
- Streamlined injection molding process and controlled sintering temperatures for alumina cores, reducing scrap by 20%.
- Reduced equipment downtime by 90+%, saved costs, and ensured on time customer delivery by designing and implementing a continuous shell making process from a batch process.
- Worked closely with raw material supplier on material requirements and specifications, developing and implementing unique, rare earth slurry required as face coat for single crystal alloy castings.
0-5 years of experience
Provided day-to-day technical support while monitoring and troubleshooting operations of the polydextrose manufacturing plant. Led capital and continuous improvement projects focused on process operations.
- Lead Process Engineer on $4.6M project to bring a new product to market. Engineering design for full-scale nanofiltration unit occurred simultaneously utilizing data from NF pilot plant operations. Led team to install and operate a pilot plant trial for capability studies and sample production. Coordinated with site quality, engineering, contractors, and operations staff to successfully produce the further refined new chemical product.
- Led efforts to develop an overall plant-wide mass balance to calculate yield and quantify losses.
- Executed Root Cause Failure Analysis on process rupture disc failures in order to reduce annual frequency.
- Investigated ignition event and developed new procedure to remove explosive hazard in shared vent header.
- Shortened regeneration time on resin column by 80%, saving 36k gallons DI Water per rinse.
0-5 years of experience
Responsible for module assembly. Led assembly team of up to 8 people to achieve daily production and yield goals. Worked with different groups to set goals, priorities and schedules. Provided build instructions, monitored processes, solved process issues, disposed non-conforming materials, monitored process Cpk, yields and quality, reported build/yield data, yield improvements, etc
- New product development. Involved in material selection and incoming material inspection. Worked with a team to develop and improve new processes. Built 21 new types of modules.
- Worked with different teams to qualify new tools, new processes and new materials. Wrote qualification reports.
- Worked with a team to investigate one major yield loss issue and introduced a short term solution to increase assembly yield from ~50% to high 90%.
- Created and updated documents including work instructions, operation procedures, process control, PM documents, training documents, etc.
- Experience with DOE, FMEA, CAR, ECN, and ISO, etc.
0-5 years of experience
Evaluated existing facilities design conditions for integration with the new revamp conditions.
- Performed work such as equipment sizing, line sizing both 2015 & 2016 turnarounds which involves conventional engineering practice but also includes a variety of complex features.
- Evaluated existing pumps for the reusability with the increased capacity and new conditions of crude oil.
- Reviewed vendor data, interfaced with client to ensure that issues within the Coker unit were resolved.
- Participated in teleconference meetings, Design Conditions Development Conference and Interim Model Review Discussion.
0-5 years of experience
Managed and supported manufacturing processes of blending and mixing polymers for $30 Million tubing operations
- Supported manufacturing production and evaluated compounding processes for productions in blending, mixing, extrusion of single/double wall of automotive and medical tubing
- Led and researched continuous improvement projects for productivity improvement and cost cutting processes
- Worked closely with R&D Scientists to develop, and test scale-up processes for new products/processes from lab procedures to high volume manufacturing
- Wrote and implemented new operating procedures and trained Technicians and Operators for new processes, quality requirements and safety
- Interacted with customers to identify process and quality issues and conducted process experiments to determine products’ ability to function as intended and implemented corrective actions
0-5 years of experience
In charge of process improvements and troubleshooting in FKM molding and processing area for aerospace grade rubber seals.
- Successfully led SMED project to reduce setup times from 45 minutes to under 10 minutes.
- Created Excel workbook to plan out the day’s production and reduce overproduction and downtimes
- Led development of new compression mold design to reduce sticky flash defect
- Designed and implemented tracking system for specific batches of production parts
6-10 years of experience
- Implemented and validated improvement activities to resolve technical and quality, yield, cycle time problems on production and returns.
- Performed review of technical drawings for compliance, manufacturability, risk, and potential improvements. Provided labor quotes. Created / maintained technical assembly manuals.
- Developed and coordinated environmental testing and test documentation.
- Increased yield to 100% and saved 40% labor time on optical assembly.
- Improved cycle time by 20% and eliminated corrective action requests on ring assemblies.
- Saved $530K annually on gyro assembly.
0-5 years of experience
Created methods and executed lab and large scale pilot studies used to double production
- Developed control logic for complex unit operations
- Wrote standard operating procedures for recently commissioned/long established processes
- Altered tuning loops to allow systems to run smoothly with minimal operator involvement
- Performed flow calculations for various liquid densities in multiple piping parameters
- Analyzed operational data in a multitude of programs to ensure product consistency
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Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
