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Product Development Engineer Resume Samples
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0-5 years of experience
Optimized iPhone 5S CG glue dispensing cycle time by 37% while maintaining overall push force and glue overflow.
- Improved iPhone 5C internal assembly yield by 10% by analyzing CPK report, determining the root cause and proposing modification on assembly fixture.
- Reduced early development lead-time by implementing magnesium die-casting process that replaces traditional sheet metal stamping and forging on an internal iPhone 5C component.
- Increased effective thread depth of screw holes by 9% by proposing milled pilot hole on iPhone 5S housing.
- Optimized liquid glue viscosity and dispense method to avoid using lower push-force film adhesive.
- Collaborated closely with multi-disciplinary group including process engineering, tool design engineering, quality control, reliability testing, manufacturing, business and operations.
6-10 years of experience
Manage multiple development projects as Technical Project Lead; plan and coordinate all facets of projects, including project scope, requirements gathering, workflow prioritization, budget administration, resource allocation, and testing activities. Communicate with key stakeholders in various areas, including Marketing, Regulatory, Safety / Toxicology, Quality, Operations, and International Marketing; guide contracted manufacturers and vendors located in China and Switzerland to manufacture products developed, ensuring on-time completion. Facilitate consumer guidance meetings to conduct tests for market feedback. Integrate Design for Lean Six Sigma (DLSS) techniques in order to optimize product development; lead project design reviews that include design input, design output, FMEA evaluation, and FTA analysis. Supervise design review teams comprised of up to 10 members.
- Served as Project Lead for numerous development projects that were successfully launched, generating $1M-$10M annually in incremental sales.
- Decreased top consumer complaints more than 50%; developed and implemented Standard Operating Procedure (SOP) for complaint management.
- Implemented established testing protocols; introduced new testing procedures that resolved identified gaps in data.
- Led mapping of PLM specification system for medical devices; efforts facilitated efficient product development activities.
- Instrumental in analyzing and reducing product costs through good-to-great product cost reductions.
- Integral during product integrations; prioritized workflow to ensure smooth transition from purchase of product brand through integration within existing product portfolio.
- Drove productivity and enhanced product development by delivering hands-on training sessions to summer interns and new associate engineers regarding standard procedures for design history files, complaint management, and product testing.
0-5 years of experience
Led the team responsible for quality, technical verification, purchases process, and business alliance of all chemical materials such as: adhesives, automotive paint, insulators, and labels among others; required for the assembly of Mitsubishi Motors units. Handled budget 5 MM USD.
- Contributed to the production of first ever SUV assembled in Venezuela by coordinated the chemical material team internal and 100+ suppliers, conducting extensive research with local suppliers (DuPont, Axalta, Henkel, 3M) to replace Japanese chemical materials by local products.
- Boosted revenue by 35% by achieved new business alignment.
- Generated a new procedure to coordinate the laboratory tests for chemical materials, reducing the lead-time by 2 months for development of new products.
- Created the Bill of Materials for the Montero Sport SUV using the SAP platform as a foundational tool for analysis, which supported product development.
- Helped ensure new business alliance with TATA Motors Corp., by consolidated the proper preparation of Program Description (PD), verifying the building list, assembly knock down kit, and localizing the automotive parts. Project: $45 MM.
- Optimized, improved and reduced costs of welding and painting process by 15% by analyzing process and production engineer proposals.
0-5 years of experience
Promoted to calibrate the supervisory controls strategy for an $89.1M joint venture with the Department of Energy (DOE) focused on demonstrating a 50% increase in freight efficiency through the use of hybrid technology. Collaborated with a cross functional team of engineers focused on the development, calibration, testing, and improvement of parts for those vehicles. Special emphasis was placed on the integration of the supervisory controls, battery management system and one off prototype transmission.
- Spearheaded the calibration of an innovative dual-mode hybrid semi-tractor supervisory controls strategy that increased fuel economy and vehicle performance while reducing emissions.
- Played key role on the team that reduced gear shift times up to 65% and drastically improved performance through an optimized gear-shifting algorithm featuring multiple operation modes.
- Drove the development of an exclusive hill descent mode through simulation based CAE tools.
- Led the development of a power management solution to protect the batteries from damaging currents.
- Demonstrated and presented the vehicle to political figures, DOE and [company name] executives.
- Conceived and/or developed multiple inventions relating to the DOE SuperTruck program.
- Recognized as a Subject Matter Expert in Class 8 Hybrid Vehicle technologies.
0-5 years of experience
Managed and responsible for the design creation, testing, releasing and launch of a $6.5 million dollar injection molded cost and weight savings program
- Supported pre-launch and launch builds by providing onsite engineering support
- Developed torque values and installation sequences on installation sheets to insure consistent assembly
- Led and created two dFMEA documents for interior component systems
- Identified, alerted management and corrected multiple issues regarding design and direction of program
- Initiated coordination with nine engineers and various cross functional groups to update design, understand deliverables and achieve customer and engineering requirements
- Increased overall cost savings for program by $150,000 per year by improving the previous design and meeting all engineering and customer requirements
- Led multiple in field failure investigations to determine root cause while implementing both short and long term corrective actions
0-5 years of experience
Product development and operation management; technical requirement definition, project execution and scheduling, resource management of internal engineering group and vendors, and production launch support.
- Reviewed service data to provide traffic forecast, capacity planning and product roadmap.
- Designed work-path and launched Picture messaging service for Blackberry (curve 8350).
- Enhanced transaction throughput by doubling system capacity, decreasing delivery delay 20% and workflow re-design for exceptional failure cases, increasing 1.2% successful delivery rates.
- Implemented enhanced features and backup delivery methods to avoid service loss during outage conditions, preventing 1.1M service failures during holidays in 2010.
6-10 years of experience
Wrote Business Cases which looked at the economics (NPV, IRR, & Payback) and technical relevant of projects
- Managed and led a team of thirty individuals across various organizations to test and certification of Cisco’s CRS-1 as an edge routing platform – capital & expense $51M
- Managed and led a team of fifteen on the testing and certification efforts of Cisco’s GSRs routers running IOS-XR – capital & expense $17.8M
- Created project scope, gathered requirements, engaged various factories, & secured and managed (capital and expense) dollars for multiyear, multimillion dollar projects
- Ran two out of four highly visible projects that saved AT&T an estimated $750M in expense dollars over three years
- Prepared cost analysis for Executives, which compared vendors (Cisco & Juniper) unit cost; from my analysis, AT&T was able to drive down vendor CapEx cost by 8%
- Performed annual network planning which helped AT&T to determine which projects should be considered portfolio or sustaining for the following year
- Met with vendors to discuss and shape requirements to meet AT&T’s edge network needs
6-10 years of experience
Collaborated with Design Validation Team focusing on DDR interface. Introduced innovative solutions in the areas of
DDR design validation including test planning, test method generations, data analysis and debug for all DDR2/3 projects.
- Developed optimized characterization flows for characterizing DDR specs, collected and analyzed validation data and provided inputs to EDS, Design and HVM teams.
- Accomplished the validation process for DMI, USB2 and PLLs and legacy interfaces.
- Collaborated with engineering on validation techniques of parallel and serial interfaces.
- Produced Design of Experiments, which consists of additional experiments to cover high-risk areas.
0-5 years of experience
Designed, developed, and implemented numerous consumer garden, automotive, and mechanical hand tools. Accountable for all aspects of product development from concept through production. SolidWorks and AutoCAD were used for concept development and design. Products were manufactured by injection molding, forging, stamping, and casting production methods. Developed standards and procedures for optimizing product development and project management.
- Conducted FEA analysis with Cosmos and VisualNastran 4D software.
- Machined prototypes on a Roland MDX500 CNC machine.
- Evaluated and conducted comparison analysis on new and existing products.
- Traveled to China and visited the factories with production difficulties to resolve product non-conformance issues.
- Identified, recruited, and managed two engineers and a SolidWorks operator in Armenia to assist the engineering department with development of new products. This farming out of projects increased engineering capacity at significant savings to the company due to the lower labor rates in Armenia.
0-5 years of experience
Completed multiple vehicle packaging studies including packaging a new Allison Transmission into one of Navistar’s class 8 tractors
- Created custom configurations for JB Hunt’s class 8 tractors which led to JB Hunt buying tractors solely from Navistar (approx. 2000 per year)
- Created custom configuration layouts for various customers depending on specific customer applications/requests
- Released new 33,000 LB GVWR frame rails specific to one of Navistar’s vocational trucks
- Designed raised switchback exhaust assembly for an application specific 24″ ground clearance package
- Resolved numerous design and assembly related issues that surfaced at Navistar’s assembly plants
- Responsible for maintaining and analyzing theoretical vehicle weights for the entire company (trucks and tractors) and improving theoretical weights that are provided to customers for both diesel and natural gas vehicles
- Analyzed vehicle weighing processes at all North America assembly plants and came up with solution to obtain more accurate vehicle weights at all plants
0-5 years of experience
Designed plastic and cast iron products for drainage and plumbing applications using Solidworks
- Designed products made of sheet metal for in-house fabrication using Solidworks
- Reduced time updating Solidworks files by creating macros
- Helped standardize sheet metal product design by creating design guidelines word document
- Programmed robotic welding arm and prepared welding arm for production runs
- Performed quality inspection of products made in-house
0-5 years of experience
Managed automotive material development projects from beginning through full-scale production.
- Prepared PPAP certification packages.
- Formulated polyolefin compounds with a focus on TPO applications.
- Authored technical paper on PP / nanoclay materials.
- Presented work at 2001 SPE TPO conference in Dearborn, MI.
- Regularly completed documentation in accordance with A2LA, ISO 9001 and TS16949 guidelines.
0-5 years of experience
Worked on navigation sensors, attitude sensors and overall system design of UAVs used for precise survey solutions
- Developed a Geo and attitude referencing module for camera captured photos used for 3D mapping
- Developed a camera trigger module for on flight configuration
- Developed an integrated system module for raw GPS data record based on dual frequency GPS OEM
- Modified an existing power regulator and power sensing module to drive the autopilot from higher celled flight battery
- Helped in selecting motors, ESC’s, propellers and other system components to meet required system parameters
- Managed the product design, development and production lifecycle for the company
Product Development Engineer Duties and Responsibilities
The type of organization a product development engineer works for will determine the exact duties they perform. Based on job listings we analyzed, a product development engineer’s responsibilities typically involve:
Designing Prototypes The first stage of a product development engineer’s job is to produce CAD drawings which will serve as the initial concept to be developed further into the final product.
Testing Products Product development engineers test products to evaluate any problems and estimate the cost of finding a resolution. Through tests at various stages of the design process, they can identify any areas which may cause a problem further into the production stage.
Sampling Different Materials With materials playing such a crucial role in the final product, it’s important that product development engineers sample different materials to find which is best suited to the brief.
Analyzing Existing Processes for Improvement Product development engineers look at existing processes and products to identify areas where they can be improved, which includes updating current documentation.
Defining Quality Control Criteria Product development engineers develop the criteria for quality control and safety guidelines to ensure that every member of the team knows what they need to adhere to.
Product Development Engineer Skills and Qualifications
Product development engineers find innovative ways to design products and resolve any issues that arise, and are comfortable working as part of a team on group projects. Typically, employers will require a bachelor’s degree in engineering and several years’ experience, as well as the following abilities:
- Communication skills – product development engineers need to communicate effectively with colleagues and clients, as well as clearly convey what is needed from a brief
- Creativity – this job involves finding innovative and different ways to create and design products, so product development engineers should have a creative mindset and approach to tasks
- Problem-solving abilities – as issues with a design arise, product development engineers need to be able to fix them and find a resolution as quickly as possible, so troubleshooting skills are a must
- Math skills – product development engineers should have strong math skills, including calculus and statistics, to make accurate measurements and designs
- Teamwork – product development engineers need to work professionally with colleagues and clients on group projects, so good teamworking skills are vital
Product Development Engineer Education and Training
The minimum requirement to become a product is a bachelor’s degree in engineering, along with several years of development experience. Employers often prefer candidates to have industry-specific experience which relates to the type of products they produce. Applicants should have a strong knowledge of manufacturing processes, materials, and quality assurance regulations. A master’s degree in engineering can also be advantageous and open up hiring opportunities.
Product Development Engineer Salary and Outlook
The median annual salary for a product development engineer is nearly $71,000, according to PayScale. Product development engineers in the 10th percentile earn around $56,000 annually, while the highest paid earn close to $95,000 a year. The higher end of this pay scale includes bonuses of up to $10,000, and profit sharing opportunities of up to $8,000. Over 90% of employers offer medical insurance as part of their benefits package, and over 80% provide dental cover. The Bureau of Labor Statistics predicts that the growth rate for mechanic engineers is expected to grow by nine percent through 2026.
Helpful Resources
We’ve collected some of the best resources to help you develop a career as a product development engineer.
Introduction to Product Design and Development for Engineers – this guide provides the best practices for design, development, and the evaluation of engineered products. The book covers the whole design process and product life-cycle, from development to sustainability.
Product Design for Engineers – a useful reference for developing key skills in
product design engineering, this book explores different techniques for innovation, problem solving, and design. It includes case studies and step-by-step coverage, as well as useful illustrations.
Design News – one of the most trusted websites in the design engineering field, this site covers many topics related to design and development, from 3D design to testing and documentation.
Mechanical Design Engineers – this hugely popular LinkedIn group has over 200,000 people and numerous discussion topics such as manufacturing processes, industrial design, and legal issues. For people seeking a new opportunity in this field, it’s a perfect place to network with others in the sector and learn from people already performing this job.
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Product Development Engineer
Last edited by: Gabriela Barcenas, CONTENT STRATEGIST -
Gabriela Barcenas
CONTENT STRATEGISTGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
