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0-5 years of experience
Staff Welding Engineer for a growing Chemical Injection Metering Valve manufacturer with a deep sea, Oil and Gas industry focus.
- As process owner, received, commissioned, and implemented a $1.5 million Electron Beam Welder for the welding of CIMVs and related products.
- Designed and implemented Metallurgical Laboratory Facility in support of the Electron Beam Welder for the analysis of nickel-based and stainless steel high performance alloys.
- Supported the Chief Engineer in research and development by providing input on the fusion joining requirements for materials dictated by API 6A, Norsok 601, NACE MR0175 and other customer requirements.
- Served as the welding technical expert representing the company to an extensive supplier network for formed and welded products.
0-5 years of experience
Directed activities of 22 weld-robotic-electronic technicians responsible for 45 GMAW robotic weld cells and 4 robotic laser cutting cells.
- Successfully introduced and implemented a new stainless steel weld wire specification and diameter change which resulted in a $400K savings and yielded a 50% reduction of weld defects.
- Supported installation and daily manufacturing of four CO2 laser cutting cells integrated with 9 ABB robots.
- Developed and coordinated project which converted a robotic cell to a fixed automation weld cell. This reduced the weld defect rate from 45% to 2% based on 14,000 plus welds per day.
0-5 years of experience
Responsible for welding engineering support and direction to wheel and control arm manufacturing operations in a 3000 employee automotive component manufacturing plant.
- Optimized parameters for DC resistance upset welding process of wheel rims resulting in 55% reduction in scrap due to welding defects.
- Directed redesign of an automated resistance projection welding machine resulting in 30% reduction in scrap cost.
- Performed metallurgical failure analysis of welding components and prepared technical reports to document process scrap reduction efforts.
0-5 years of experience
Teamed with multiple departments in the research and design of the Caterpillar 797 Mining Truck
- Resolved shortage of qualified welders by providing instruction of GMAW process and graduating more than 80 welders
- Wrote, implemented and maintained weld procedures and manufacturing instructions
- Trained inspectors, areas supervisors and welders in company inspection processes including Visual & Ultra-Sonic
- Mediated transfer of contract work for new products & redesign of work areas for process flow
0-5 years of experience
Held responsible for reviewing, analyzing, and accepting or refusing welding procedure qualification documentation from suppliers.
- Prepared and published quality documents citing code and internal quality requirements.
- On-site reviews and audits of weldment suppliers. This ensured in-process and final inspection quality control
- Established procedures and policies which reduced incoming non-conforming welded product by 50% within one year.
- Performed on-site training of supplier welders resulting in a significant improvement in weldment quality.
- Inspected incoming product and ensured its compliance with visual acceptance criteria per code, internal quality
- Extensively involved with determining root cause of premature failures using excellent knowledge and analytical skills to quickly identify problem areas and make recommendations for corrective action.
0-5 years of experience
Welding Engineer in charge of Manual and Robotic Welding of Toyota truck frames at the DANA Stockton Plant.
- Monitored and corrected weld related defects in all fabrication and assembly areas for GMAW and RSW.
- Reported Progress, scheduled and assigned work for all robot technicians and TDY Welding Engineers and subcontractors.
- Performed programming and installation of Welding and Pick/Place robots.
- Documented all welding activities and generated bi-weekly reports to management.
0-5 years of experience
Was in charge of setting up and maintaining all of the quality records for the project.
- Was assigned as a Construction Lead on all tank construction for API 620 and 650.
- Coordinated activities for site welding engineers.
- Trained and tested welders NDE, PWHT, and maintained welding consumables.
- Interpreted all radiographs and submitted to the AI for acceptance.
- Monitored and reported subcontract work being fabricated off site.
- Gave the project the idea and drawing for the Clamshell Scaffold, which was highlighted twice in the “Bechtel Briefs” as the year’s most cost saving device.
0-5 years of experience
Lead and coordinated six Welding Engineers in providing technical replies to document reviews, requests for information (RFIs), deviation requests (DRRs), Queries, and Wavers for the Corporate Construction Welding Engineering core group in Houston, TX and Greenville, S. C.
- Contributed welding expertise in the development of off-shore platform WPSs in the BP/Poinsettia project in Trinidad and Tobago.
- Attended seminars/conferences to augment personal development in maintaining forefront of latest technology.
- Assisted in the development and implementation of new WPS at various project locations around the world.
- Developed and promoted strong client relationships and development of new Welding Engineers.
0-5 years of experience
Manufacturer of critical components for US Navy Nuclear industry.
- Wrote capital equipment proposals, purchased equipment, and conducted acceptance testing.
- Led and participated in several Root Cause Analysis teams simultaneously.
- Successfully implemented weld geometry change, which yield 50K annual savings.
- Responsible for weld procedure qualification, procedure qualification records, and testing requirements.
- Installed zero permeability shielding gas lines in Weld Department which reduced defects and extended electrode life.
0-5 years of experience
Developed welding processes, qualify weld procedures for SAW, GMAW, FCAW, GTAW and also qualified welders for welding operation.
- Provided welding engineering support to engineering, production and customers.
- Reviewed and approved welding procedures for production that must meet ASME, API, NACE, AWS and customer requirements.
- Solving weld problems, create weld repair procedures for defected weldments, process Non-Conformances and optimize welding process.
- Worked on Exxon’s Hebron Project where 3” thick material were utilized SAW, TIG and FCAW for welding.
- Worked on Shell’s Train Skid Project which utilized GTAW to weld stainless tubing from 2” – 20” inches steel.
- Improved SAW processes for welded connector pipe weld for Pe-Mex and Exxon pipe.
0-5 years of experience
Programed, debugged and calibrated automated production welding equipment per customer requirements. Validated product specifications utilizing destructive and non-destructive weld testing. Certified weld schedules.
- Supervised and trained engineering intern.
- Worked with customer personnel to ensure parts met quality standards.
- Consistently implemented plans, which successfully reduce cycle times.
- Collaborated with other team members to assure PPAP certification.
0-5 years of experience
Provided Nuclear Grade welding engineering services.
- Lead welding engineer for pressure vessels including steam generators, pressurizers, and reactor vessels
- Lead technology implementation for corrosion resistance cladding and buttering of high strength steels
- Performed equipment procurement and price negotiations for R&D facility upgrades.
- Provided R&D engineering support through production phase.
- Implemented prototypes to production in less than 1 year resulting in accelerated schedules and increased corporate revenues of over $2 million
- Optimized arc welding processing resulting in reduction of over 15% defect rate per project
- Lead Subject Matter Expert in purchase of state of the art welding equipment (hot wire GTAW, plasma arc welding and electron beam) allowing company to diversify product line, resulting in revenue increase of over $3 million
0-5 years of experience
Develop and lead welding procedure qualifications and welding procedure specifications for upcoming pipeline projects.
- Provide innovative automatic welding solutions to customers.
- Conducted R&D for post weld heat treatment on TMCP line pipe. Pre determined HAZ hardness to compare and analyze if material properties would suffer due to PWHT.
- Investigated API X-100 microstructure when subjected to varying thermal cycles and consumable
- Exclusively investigated synergic GMAW-P waveform development. This study was conducted to improve electrode droplet detachment and desirable weld properties in a 5G application.
0-5 years of experience
Established and enforced state-of-the-art welding production procedures
- Managed welding production issues and developed welding procedures
- Supervised welding training programs and regulated overall welding engineering needs
- Guided shop floor welding technicians
- Managed and computed customer required documents
- Executed quality improvement and human performance advancement initiatives
Welding Engineer Duties and Responsibilities
A welding engineer might be responsible for many key processes at his or her job site. The following responsibilities are typical for a professional in this role:
Manage Welding Projects Welding engineers play a leading role in driving welding related projects forward. Many will determine needs and plan for the necessary equipment, personnel, and other assets to be in place. They define what welding needs to be completed for the project and prepare the required documents and procedures.
Supervise Welding Team A welding engineer is generally not expected to perform all the actual welding in his or her area of responsibility. The engineer often manages a team of welders with similar practical experience. This entails conducting training, delegating tasks as necessary, and performing follow up inspections to ensure sufficient quality control.
Liaise with Stakeholders Welding engineers often perform technical customer facing duties such as meeting with clients to better understand their requirements or walking through a complete project with a client for their final assessment. They may also serve as their work group’s liaison with other parts of the company.
Welding Engineer Skills and Qualifications
A welding engineer’s skill set combines technical, administrative, and interpersonal competencies. Some key skills for welding engineers include:
- Welding proficiency – as the title suggests, experience with welding is what distinguishes a welding engineer from many other types of engineers. A welding engineer’s direct knowledge of the process provides them with a key foundation when working with project documents or supervising the work of others
- Safety-oriented mindset – welding is an inherently dangerous task, and welding engineers need to maintain rigorous adherence to safety standards across their whole team
- Observational skills – much of a welding engineer’s job will consist of inspecting the work of others. Welding engineers need to quickly determine if this work has been completed safely and to the necessary standards
- Organizational skills – rather than focusing on one job or task at a time, welding engineers often oversee multiple projects and need to be able to stay organized, manage time well, and allocate resources efficiently
- Leadership – welding engineers are often responsible for the work of other welders and need to ensure that their team functions cohesively and effectively
Welding Engineer Education and Training
As the job title suggests, welding engineers typically hold a bachelor’s degree in welding or mechanical engineering or a related field. Such degrees prepare graduates for high level welding work and qualify the holder to take the exam for certain higher credentials such as the American Welding Society’s Certified Welding Engineer. It should be noted that the educational requirements for a welding engineer position are significantly higher than those for a more junior welding role. This stems from the engineering job’s more specialized functions.
Welding Engineer Salary and Outlook
While the Bureau of Labor Statistics (BLS) does not collect data specifically for welding engineers, some information exists regarding the pay of welders. The median wage for “welders, cutters, solderers, and brazers” is about $40,000 per year or $20 per hour. Pay for welding engineers, however, is typically significantly higher due to the advanced degrees and expertise required for such a position. Materials engineers, who often have similar academic credentials to welding engineers, make a median wage of $95,000 or $46 per hour. The BLS estimates approximately 6% growth for welders from 2016 to 2026 due to the increasing need for infrastructure replacement in the US. However, this prediction should be taken with a grain of salt with regard to welding engineers, as the BLS estimate for materials engineers forecasts a 2% decline during the same period.
Helpful Resources
Think you have what it takes to become a welding engineer? Learn more about this challenging profession further with the following resources:
Welding Engineering: An Introduction – this comprehensive resource is an excellent starting point for learning about the nuts and bolts of welding engineering. Extensive use of diagrams and visual aids make concepts easier to understand.
Modern Welding, 11th Edition – this book addresses some of the more technical aspects of welding, discussing a variety of common welding work as well as inspection, testing, and symbology. A notable feature of the book is its inclusion of information on safety and safety gear, as well as obtaining employment in the welding profession.
Welding Symbols Quick Card – this quick reference guide helps welders and welding engineers quickly look up symbols used in industry. It is printed in a sturdy card format for on the job use and can be invaluable for both students and professionals alike.
American Welding Society – AWS is not only a trade group for welders, but also an organization designed to advancing the technology, scientific knowledge, and safety practice of the welding industry. The group has over 70,000 members, many of whom are welding engineers.
Major in Welding Engineering – this program at the Ohio State University’s College of Engineering is typical of welding engineering bachelor’s degrees. It provides an excellent overview of what sort of courses an aspiring welding engineer should look for to prepare for a career in this field.
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Welding Engineer
Last edited by: Gabriela Barcenas, CONTENT STRATEGIST -
Gabriela Barcenas
CONTENT STRATEGISTGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
