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Senior Manufacturing Engineer Resume Samples
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0-5 years of experience
Provided technical input as a member of the design team for the manufacturing and servicing of all product designs. Created the initial plant layout and procured necessary equipment and facility upgrades with a $30 thousand budget. Evaluated product concerns and generated all necessary change documentation including work instructions and revision control needed for production.
- Established and documented assembly and test instructions.
- Trained 20 technicians on production methods as well as operations standards.
- Prepared the manufacturing department for the successful initial ISO-9001 certification with a strong focus on product change implementation, control, and traceability.
- Direct hands on involvement in the product system life cycle from concept through customer support.
6-10 years of experience
Directed the execution of manufacturing development projects from conception through production deployment. Developed project plans and production schedules, analyzed processes, coordinated resources, supervised project teams, controlled budgets, and managed performance. Led highly effective project implementation teams. Developed project documentation and trained production staff. Managed and monitored LEAN Manufacturing projects and initiatives throughout the plant.
- Played a key role in the design, development, implementation, and certification of a $320 million engine manufacturing facility
- Increased first time yield by over 50% at an important manufacturing process by utilizing statistical and Six Sigma methodologies
- Led the implementation of 3 new engine models well within time and budget scopes
- Traveled internationally and domestically to interface with test cell and production equipment and station suppliers
- Oversaw the performance testing of diesel engines and their components
- Led development and implementation of diesel engine hot and cold test protocols
10+ years of experience
Initiated tooling studies, assist with tool development, develop production schedules, develop and implement recovery schedules, provide crew cycle charts, determine correct sequence of work, implement lean manufacturing and 6S initiatives, develop production line layouts. Managed the Manufacturing Engineer and Standard Tooling groups focusing on meeting our customer expectations while meeting our budget objectives.
- Re-configured and relocated active assembly line while maintaining program cost and schedule objectives.
- Created Dynamic Assembly Schedules for Major Assembly’s improving assembly efficiencies by more than 10% and reducing takt time across the critical path.
- Performed detailed man loading studies resulting in reduction of schedule positions thereby achieving a 15% reduction to the build span.
6-10 years of experience
Manufacturing engineer for various steel and aluminum components including but not exclusively: cylinder heads, transmission gears and camshaft areas. Directed multiple projects including capital equipment justification, new product design implementation in manufacturing and various quality initiatives.
- Reorganized department, moving over 150 machine tools into new work cells, reducing product cost by 30% and lead times by 70%.
- Collaborated to find and transfer over 100 non-current parts with new suppliers from closed department, due to corporate restructuring, acting as technical expert working with new suppliers, ensuring H-D quality standards were still being meet and costs stayed in-line with quotes.
- Implemented 3 new cells for camshafts and 3 new cells for transmission gears, developing layouts, selecting and testing tooling, reducing setup and assisting in special tooling design.
- Interfaced with suppliers, identifying and resolving forging, casting and tooling issues.
- Supported production, ensuring quality and manufacturing requirements were maintained.
- Initiated manufacturing changes, reducing cost and improving productivity in high and low-volume environments.
- Developed low-volume production gear cells and re-processed work flow, reducing throughput times from 12 to 4 weeks and product cost an average of 30%, rearranging existing equipment, improving workflow, establishing new work cells, optimizing process time required to make parts.
0-5 years of experience
- Developed and prototyped industry-first flexible handpiece instrument used with OmniGuide flexible CO2 laser fiber in the company’s first robotic surgery.
- Developed and improved next generation optical fiber products.
- Used Six Sigma methodology to significantly reduced fiber distal failure rate by 50% and eliminated operator dependency by standardizing manufacturing technique and developing manufacturing fixtures to remove human factor.
- Reduced fiber screening/testing time by half by automating the process.
0-5 years of experience
- Organized and implemented safety policies for field complaint analysis.
- Planned, organized, and implemented cost reduction programs to assigned product lines totaling $400K.
- Performed Qualification and Validation activities for new product transfers. Coordinate initial manufacturing builds required for qualification/validation.
- Project Team Lead the transfer of mature products from North Haven facility to Puerto Rico facility.
- Interacted with various suppliers to improve quality, cost, and capacity of components.
0-5 years of experience
- Estimated manufacturing costs, determined time standards, recommended tooling and process improvements for new and existing scientific equipment and systems.
- Implemented 5S methodology to increase efficiency and effectiveness, which reduced materials inventory and increased throughput.
- Collaborated with design and engineering teams on release of new products. Reviewed new product designs to ensure manufacturability, reliability and serviceability.
- Conducted engineering change order reviews for improved manufacturability and engineering improvements ensuring that all engineering changes were fully documented and implemented throughout all departments effected.
- Managed installation projects for worldwide customers ensuring timelines, budget objectives and customer satisfaction.
- Identified complexity issues and unpredictable failures for a tube auditor that resulted in a six sigma product review and redesign with significant improvement and cost reduction.
- Collaborated with quality inspectors to insure vendors met product requirements and provided guidance to vendors to improve process to ensure quality and repeatability along with verifying the results were cost effective.
- Continuously analyzed production processes to reduce material costs and increase profits.
- Designed, maintained and calibrated test fixtures and equipment to insure consistent quality of multiple products.
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[Senior Manufacturing Engineer]
Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
