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Senior Mechanical Design Engineer Resume Samples
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0-5 years of experience
I lead a small team of highly skilled graduate engineers with specialties in software, computers, vibrations, CFD and tribology. The group’s charter is to uncover new technologies in mechanical design of disc drive servo formatting systems. A critical aspect is to work with the overseas factory in Far East supporting over $300 M of installed capital base of volume manufacturing tools seeing rapid growth and technology changes.
- Launched a new product which provides a 50% productivity increase and a 10% performance benefit over current design. Projected savings would be $35M over 2 years.
- Leading development of an innovative generational leap targeting $135 M capital mitigation over next 3 years. Successfully launched in production.
- Implemented new technology for extending data storage capability by 50% exceeding the 3 year roadmap requirements. (2007)
- Led a design project across functional groups resulting in a 16% reduction in Servo formatting cycle time providing $25 M in annual cycle-time savings. (2006)
- Saved $10 M in capital expense from a new patented head technology. (2005)
6-10 years of experience
Mechanical Design Engineer in Research and Development responsible for managing and executing the development of 4 major product lines. Developed a design that met the Functional Requirements obtained through Market Research and User Group meetings.
- Led design team on total product redesign for $40M product reducing part count and improving manufacturing efficiency. Product release resulted in 15% increase in sales and 80% decrease in field complaints.
- Directed compliance to FDA, UL, NEC, and CEC codes for existing product line correcting known product failures and enabling European market sales.
- Utilized Solid Edge CAD to completely model Birthing Bed and ensure design integrity. Component evaluation was conducted using ANSYS on each part to a safety factor of 2X expected use forces. Moldflow was used on plastic components to ensure integrity of part after molding.
- Recognized with Presidents Award 2012 for most innovative product development for corporation.
- Created novel concepts for product enhancements receiving 3 patents.
0-5 years of experience
Designed, developed, and implemented designs for new charger. Worked closely with the manufacturing and the individual lines to identify and correct assembly problems. Interface daily with Production and Purchasing.
- Researched, purchased, and operated 2D LASER cutting system allowing Engineering to rapid prototype gaskets in minutes rather than waiting days and support production needs.
- Designed, developed, and implemented a plastic charger case for the new G2 line, insuring streamlined assembly and proper interface with the receiver and transmitter.
- Replaced the initial charger bonding process with snap together components, reducing assembly time by 25% and eliminating assembly rejections.
- Designed new beeper system that reduced overall height by 45%, adding form fitting anti roll feature, and eliminating water intrusion failures with a cast in place PCB.
6-10 years of experience
Designed and developed next generation optical networking chassis for Telecommunications industry.
- Designed and developed prototype plastic optical fiber routing components onto chassis per customer specifications which resulted in an issued Patent.
- Devised and improved sheet metal chassis/enclosures and component design to accommodate the new size requirements for the customer and cutting timeline by using 3D solid modeling software.
- Maintained tight timeline and implementation of RoHS manufacturing standards and completed sustaining efforts on 5 platforms after staff reduction by 2/3.
- Engineering liaison in the DFM process with key manufacturers including FoxConn, Laird, and Delta maintaining the product quality and manufacturability of Cisco standards.
- Oversee Value Engineering Design projects from start-to-finish which resulted in cost reduced parts from 20-50%.
10+ years of experience
Reported to the Vice President of Engineering. Responsible for managing multidiscipline research, design and development teams working with all XRE departments and OEM customers. Managed teams of 4-12 people from all disciplines on projects to reduce production costs and improve efficiency.
- Created and implemented DFMA production systems, tools and facility layouts to meet production requirements.
- Led the implementation of a multi-discipline Concurrent Engineering program using a Pro/Engineer CAD network and Pro/Mechanica software.
- Developed and supervised a program of product life, safety and reliability testing in compliance with FDA, UL and ISO requirements.
- Resolved company/customer equipment integration issues to improve systems function and ergonomics.
- Brought 10 major and numerous minor products from concept to production.
0-5 years of experience
Innovated, developed, engineered, designed, and produced heavy duty suspension and steering systems for class 8 vocational trucks.
- Created an innovative 40k lb equalizing tension-rod suspension which will be used on Schwing concrete pump trucks.
- Innovated, designed, and implemented a 3-point transmission mount designed to allow frame twisting during off-road driving for Rosenbauer 4WD fire trucks.
- Designed a 40k lb equalizing twin-steer suspension featuring maximum steering angles and polyurethane bushings for Freightliner and Western Star mobile crane trucks.
- Redesigned a Mack MRU tri-steer and tri-drive truck to minimize axle spacing which required changing spring lengths and axle pinion angles.
6-10 years of experience
Used Solid Works and AutoCAD to design a wide variety of Probe Cards for flash memory, DRAM and multi-DUT probing applications, as well as for an extensive assortment of area arrays and logic device probing.
- As part of R&D team, designed and developed Fine Pitch Vertical probe cards for 60-50-40um, parametrically driven 3D models, assemblies and drawings. Performed tolerance analysis and position tolerances of GD&T.
- Worked with Intel to design probe cards for various processes and platforms with a variety of probers, testers and PCBs, using Multi Layer Ceramics (MLC) and Interposers.
- Collaborated with marketing, vendors, and manufacturing operations to resolve requirements for new product development, design issues, and field problems. Supported mock-up prototypes and assembly packaging.
- Reviewed PCB layouts to find the right components and connectors. Modified PCA mother boards.
- Designed Universal Alignment gauges and fixtures – significantly increased manufacturing quality.
- Designed new Peek Interposers with special spring pins that eliminated problems with Torlon base.
6-10 years of experience
Led R&D team in design and launch of new remote platform for entire family of products
- Served as Project Manager on new pump platform introduction resulting in over $2 million savings between cost and warranty reduction
- Developed a completely redesigned foundation which led to a $2 million dollar annual cost reduction and over 50% warranty reduction
- Acted as lead Engineer and Project Manager on second source project for air chambers (Chinese supplier)
- Created concepts and co-designed 2 new national mattress launches
- Mentored junior engineers and interns and managed several R&D electromechanical technicians in a lab environment
- Performed first DFMEA session and created first GD&T-controlled drawing package within the company
6-10 years of experience
Designed, developed and managed the fabrication of complex electro-mechanical, hydraulic and pneumatic machinery and equipment worth over $2.0M.
- Created and managed fabrication budgets and operating specifications.
- Aided in the implementation of Lean Manufacturing Initiatives, including quality standards, tool and fixture designs, Poke Yoke, Chaku-Chaku Flow lines and Kaizan activities.
- Completed the design, development and fabrication of two next generation multi-axis CBN grinding machines used for airfoil fabrication, which resulted in a 1998 PWA Leadership Award.
0-5 years of experience
Co-inventor of patented Full-Field Breast Ultrasound (FFBU) Scanning Station used for screening and diagnosing breast cancer
- Designed Automated FFBU Scanning Station utilizing SolidWorks 2004
- Created Specification Control Drawings and Interconnect Drawings using Autocad 2000
- Specified, tested, and approved OEM motion and fluidic components
- Successfully managed subcontracts for design of mechanical subsystems for Ultrasound Scanning Station
0-5 years of experience
Assigned to the Medium Ground Station Module (MGSM) Limited Rate Initial Production (LRIP) program.
- Developed Earned Value budgets and schedules for the mechanical design effort
- Power distribution system design. Design required the use of 3D solids modeling to verify component placement, wire routing and operator maintenance and operation.
- Conducted FEA thermodynamic, structural and human factor analysis
- Designed flex cable, ribbon cable and wire harnesses used in the ground stations. Cable design tasks required a study into shielding methods and environmental effects on cables.
- Developed drafting plans and interfaced with the customer during Physical Configuration Audits and other drawing reviews in order to ensure that approximately 2500 drawings satisfied the requirements of DOD-STD-100 and ANSI Y14.5.
- Developed test plans and procedures for the qualification testing of the Ground Station Modules.
0-5 years of experience
Assigned to the Medium Ground Station Module (MGSM) Limited Rate Initial Production (LRIP) program.
- Developed Earned Value budgets and schedules for the mechanical design effort
- Power distribution system design. Design required the use of 3D solids modeling to verify component placement, wire routing and operator maintenance and operation.
- Conducted FEA thermodynamic, structural and human factor analysis
- Designed flex cable, ribbon cable and wire harnesses used in the ground stations. Cable design tasks required a study into shielding methods and environmental effects on cables.
- Developed drafting plans and interfaced with the customer during Physical Configuration Audits and other drawing reviews in order to ensure that approximately 2500 drawings satisfied the requirements of DOD-STD-100 and ANSI Y14.5.
- Developed test plans and procedures for the qualification testing of the Ground Station Modules.
0-5 years of experience
Designed and analyzed large, complex mechanical structures to meet extreme load cases and fatigue damage
requirements prescribed by product certification bodies.
- Designed and implemented a novel aluminum-steel hybrid magnetic back iron which decoupled magnetic and structural performance resulting in a significant system mass reduction.
- Planned and executed multiple thermal tests on BWP’s air cooled PCB stator and scaled results to establish
- Designed a rotating IP54 rated composite shroud necessary for the environmental protection of the generator.
- Created tools and conceptual models used to make quick system level design decisions.
0-5 years of experience
Scope of work included complex automatic machinery and system design for pulp & paper, primary materials, food, packaging, and optical cable industries.
- Was assigned to the most demanding projects due to excellent performance record and innovative thinking.
- Carried projects from concepts through design, manufacture, assembly, testing and refinement.
- Supervised a team of designers and drafters assigned to individual projects on the basis of need.
- Designed layouts, mayor components, delegated subcomponent design and detailing.
- Performed stress calculations and analysis, selected components and wrote specifications.
0-5 years of experience
Assigned to the Medium Ground Station Module (MGSM) Limited Rate Initial Production (LRIP) program.
- Developed Earned Value budgets and schedules for the mechanical design effort
- Power distribution system design. Design required the use of 3D solids modeling to verify component placement, wire routing and operator maintenance and operation.
- Conducted FEA thermodynamic, structural and human factor analysis
- Designed flex cable, ribbon cable and wire harnesses used in the ground stations. Cable design tasks required a study into shielding methods and environmental effects on cables.
- Developed drafting plans and interfaced with the customer during Physical Configuration Audits and other drawing reviews in order to ensure that approximately 2500 drawings satisfied the requirements of DOD-STD-100 and ANSI Y14.5.
- Developed test plans and procedures for the qualification testing of the Ground Station Modules.
0-5 years of experience
Assigned to the Medium Ground Station Module (MGSM) Limited Rate Initial Production (LRIP) program.
- Developed Earned Value budgets and schedules for the mechanical design effort
- Power distribution system design. Design required the use of 3D solids modeling to verify component placement, wire routing and operator maintenance and operation.
- Conducted FEA thermodynamic, structural and human factor analysis
- Designed flex cable, ribbon cable and wire harnesses used in the ground stations. Cable design tasks required a study into shielding methods and environmental effects on cables.
- Developed drafting plans and interfaced with the customer during Physical Configuration Audits and other drawing reviews in order to ensure that approximately 2500 drawings satisfied the requirements of DOD-STD-100 and ANSI Y14.5.
- Developed test plans and procedures for the qualification testing of the Ground Station Modules.
0-5 years of experience
Intraocular lens manufacturer of surgical ophthalmic ACRYSOF & PMMA lens implants for cataract-related vision restoration.
(12 Month+ Contract Assignment – Black Diamond Networks Jobshop)
- Designed & built complex pneumatic lens removal fixture to allow rapid removal of molded ACRYSOF lenses after milling operation, eliminating damaged reject lenses associated with manual removal.
- Wrote new CNC code to add an additional lathe cutting procedure to the Aerotech Lathe-Drill machines and completed extensive validation protocol to implement production changes.
- Completed validation protocol for the addition of Vision Inspection Systems to existing Aerotech Milling machines.
- Redesigned five Chilled De-Ionized Water Stations to contain all condensation drippings, allow rapid pump disconnect & replacement, and occupy half of the original floor space.
- Designed elaborate cable & hose management trellis system for all milling machines in Mill Room to eliminate tangled clutter, trip & shock hazards & condensation spillage on floor.
- All solid-modeling design work done using SolidWorks & PDM Works 2009.
6-10 years of experience
Titanium anode design for impressed current cathodic corrosion protection, industrial chlorine and chlorate cell research and development, testing, Inventor and SolidWorks 3D modeling, stress analysis, calculations for material savings. Established electronic (paperless) ECR/ESR engineering document control, process workflow, trained engineering, sales and technical support associates.
- Redesigned titanium ribbon mesh anodes for cathodic corrosion protection, optimized patterns reached up to 20% material savings. Finite Element Analysis performed for component sizing.
- Developed titanium clad copper conductor bar testing.
- Designed welding fixtures for titanium anode assemblies, designed plastic fixtures for testing.
- Database and Visual Basic programming for anode design, testing and process tracking.
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Senior Mechanical Design Engineer
Last edited by: Gabriela Barcenas, CONTENT STRATEGIST -
Gabriela Barcenas
CONTENT STRATEGISTGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
