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Metallurgical Engineer Resume Samples
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6-10 years of experience
Responsible for Analytical (process control) Laboratory. Acted as Mill Manager in his absence. Responsible for plant metallurgical efficiencies and metallurgical accounting. Handled air quality issues for the plant, including “Notices of Intent”, public hearings, coordination with State Air Quality personnel and compliance testing.
- Improved plant uranium and vanadium recoveries by 4% and 20%, respectively.
- Implemented and performed isokinetic stack sampling.
- Managed successful environmental remediation of air quality emission (Re-carbonation Tower, etc.) problems.
- Identified state tax credit provision for pollution prevention modifications, researched and submitted application and received refund check of $212,000 for the company.
- Designed and directed construction and start-up of an ion exchange system for treating mine water discharge.
- Participated on Design Team for the “Bullfrog” uranium mill.
6-10 years of experience
Provided metallurgical and materials engineering services to a wide range of clients, principally companies related to the oil and gas and chemical industries. Services included failure analysis, materials selection and client education.
- Analyzed and wrote reports on over 100 failures per year. Failures involved internal and external corrosion, hydrogen-induced cracking, fatigue, mechanical damage, application issues, installation or service irregularities, manufacturing defects and combinations of these.
- Specified mechanical testing, chemical analysis and non-destructive testing (NDT/NDE) of materials and components and reviewed the results.
- Examined samples with a scanning electron microscope and metallurgical microscopes.
- Developed and maintained client relationships.
- Standards and specifications most commonly used were ASTM, American Petroleum Institute (API), National Association of Corrosion Engineers (NACE) and ASME.
0-5 years of experience
Managed raw material suppliers for four North American, Mexican and Brazilian Plants.
- Assisted purchasing and quality with supplier issues that resulted in cost savings of $250K per year.
- Prepared and maintained material and process specifications for Americas, achieving consistent quality and pricing between different operational units that resulted in 15% reduction in quality issues.
- Provided support for forming operations at Cleveland Plant, reducing temperature variation and providing better lubrication that resulted in a reduction of seam defects by 28% and a cost savings of 400K per year.
0-5 years of experience
Global Metallurgist for product development, manufacturing and quality teams for Automotive Electronic Products by providing Analysis of electronic interconnects (Failure, Production Problems, etc.) to improve product quality and robustness
- Coordinated the setup of a Materials Lab in Mexico with training of 11 Materials Engineers and Technicians to increase productivity of process verifications and failure analyses
- Provided detailed interconnect analyses and corrective actions for multiple Automotive Electronic Mfg products DVs + PVs to minimize potential processing issues, to reduce PPM levels and to ensure successful product launches.
- Over 75 Internal Publications
0-5 years of experience
- Achieved 70% increase in product coil delivery rate by streamlining motor lamination testing procedure.
- Resolved surface blistering defects on 100s of electrogalvanized steel coils via root cause failure analysis.
- Coordinated and performed gage R&R studies to standardize test equipment throughout the mill.
6-10 years of experience
Croix Refinery (500,000BPD, 79,494m3/d). Inspection Department
- Trained HOVENSA Inspectors in API Risk Based Inspection methodology. This included a classroom review of the API RBI process from a technical standpoint as well as software training. Hand-on software ever-greening, in terms of inspection report grading following turnaround activities, was also covered for future turn around planning and scope development.
- Managed HOVENSA’S Thickness Monitoring Location Optimization Program. The program served as a platform for conducting semi-quantitative / semi-qualitative risk assessments of process piping for the purpose of reducing redundant thickness monitoring locations. The program scope included 78 process units.
- Named Refinery Employee of the Quarter of 2,200 employees (Q4 2007) for assisting with refinery wide budget planning pertaining to the management of pressure boundary mechanical integrity.
0-5 years of experience
Worked directly with internal and external customers to meet their needs.
- Hands on experience analyzing a wide array of samples.
- Visually examined samples using stereoscopes, microscopes, and an SEM.
- Developed innovative induction heat-treating techniques to meet customer specifications.
- Wrote comprehensive metallurgical reports.
- Worked on a cross-development team to develop a process which is used to induction surface harden and temper crankshafts for General Motors. The new and innovative non-rotational process we developed lead to the successful sale of four Inductoheat Crankpro machines for the sum of 2.7 million dollars.
0-5 years of experience
Managed charge recipes and inventories of charge materials
- Performed Manufacting Engineer duties for casting hardness department and metallurgical lab
- Completed root-cause analysis reports of non-conforming or field-failure castings. Communicated these results to quality engineers and design engineers, also providing technical support to eliminate re-occurances.
- Wrote and managed metallurgcial process/quality documents
- Trained and annually re-certified shop floor employees on processes which were tied to quality
0-5 years of experience
- Researched and implemented a design process to reduce ladle shell temperatures
- Managed and directed new trials to improve steel casting
- Ran both inclusion analysis and SEM sample preparation for investigation
- Worked in each area of the mill to fully understand steelmaking process
- Assisted in day to day floor operations as well as engineering decision making
0-5 years of experience
- Completed 50+ metallurgical lab requests supporting R&D and Design Engineering teams with specialization in failure analyses of customer returned products
- Acted as one of lead operators for mechanical testing, specializing in universal and fatigue tests
- Experienced in metallographic sample prep and microstructure evaluation
- Supported 6S and Continuous Improvement tasks for lab organization
0-5 years of experience
Area metallurgical supervisor responsible for technical, production and customer support.
- Technical experience manufacturing aluminum, magnesium, titanium, iron and nickel based alloy forgings
- Managed a project to reduce high temperature oxidation (HTO) for aluminum forgings generating annualized savings in excess of $0.5M.
- Received a U.S. Patent as a result of the HTO work and an [company name] Corporate Process Improvement Award.
- Managed a project to upgrade a physical testing laboratory with automated controls and data acquisition.
0-5 years of experience
- Investigated sources of nonconforming materials and initiated containment actions for potentially rejected materials.
- Analyzed process variables in order to reduce rejections and variation through corrective actions.
- Performed regular dock and process audits.
- Analyzed process data using statistical analysis, statistical process and quality control; designed experiments and trial orders.
0-5 years of experience
- Lead incoming steels qualification. Addressed out of specification issues with supplier for solutions.
- Investigate costumer concerns and claims. Analyze process variables in order to reduce rejections.
- Provide technical support for new PVD coating development on stainless steel made products. Including corrosion resistance, chemical spot tests and hardness tests.
- Lead stress-cracking-corrosion evaluation for new product design. Conducted micro-hardness mapping, metallography analysis and thermal stress cycle added SCC simulation testing.
0-5 years of experience
- Sole metallurgist for both Sterling Height plant locations, responsible for analysis that largely affects financial decisions
- Independently operate and maintain the metallurgical engineering laboratory; wrote all laboratory procedures, determined sample retention periods, established an effective sample retention system
- Prepare samples through sectioning, polishing, etching; and perform analysis and metallurgical investigations of internal and external quality defects, failure analysis, ect.
- Responsible for maintaining and training quality portion of The Manga Factory Concept
0-5 years of experience
- Performed qualitative and quantitative metallurgical analysis of ferrous and non-ferrous materials for the aerospace, automotive, and biomedical industries.
- Created, prepped, and analyzed metallographic samples.
- Performed microhardness and salt spray corrosion testing.
- Utilized metallurgical microscopes, metallographs and SEM.
- Documented test results.
0-5 years of experience
- Responsible for ensuring the metallurgical integrity of products in accordance with customer specifications through all metallurgical processes
- Enforced compliance with established quality processes, product application, control plan, as well as business operating system with the suppliers.
- APQP and PPAP sign-offs through checks on capability studies on the components and drawing interpretations through GD&T.
- Perform quality audits as per ISO/TS-16949; Heat treat audits (CQI-9) with the suppliers at the supplier locations.
- Provide technical expertise to the metallurgical group in solving problems with forging and heat treat processes.
- Actively participated in continuous improvement activities in all areas of manufacturing and processing such as Forging, Induction Heating, Machining, etc.
- Conduct in-depth failure analysis, conformity checks as well as fatigue durability conformity checks.
0-5 years of experience
- Directed leach/solvent extraction and electrowinning processes
- Developed laboratory analysis testing protocols including leaching testing
- Operated thermofusion equipment in irrigation systems
- Prepared daily mineral balance reports and weekly progress reports
0-5 years of experience
Validate data for new Mining Execution System (MES)
- Manage MES issues log, work with IT and Operating to resolve issues
- Develop, edit, and validate production reports in Business Objects (BO)
- Help construct control narrative for expert system on a grate-kiln-cooler pelletizing
- Gather design data and prepare for sampling campaign of Tilden Concentrator
- Conducted a sampling campaign to recommend and implement changes to operating
0-5 years of experience
- Provide materials testing and evaluation services to a wide variety of clients in the manufacturing industry
- Perform failure analyses of products manufactured from various metallic materials
- Assist in providing materials consulting services to a wide variety of clients in the manufacturing, legal, and insurance industries
- Support manufacturing clients with materials and process selection and problem solving
- Manage multiple simultaneous projects and support multiple aspects of an A2LA Accredited ISO 17025 quality system
0-5 years of experience
- Improve and design heat treatment process for steel rod and slug(blank) production
- Responsible for pickling, barreling, coating processes.
- Supervise and trouble shooting for cold drawing, peeling and cold forging processes. Die design and selection.
- Responsible for maintenance, including batch-type furnace, pickling lines, drawing and forging machines, and environmental issues.
- Working closely with quality department and technical consulting works with customers
10+ years of experience
Nuclear Engineering Division
- Developed a pyro-processing of spent nuclear fuel, recovering uranium while separating it from other residual metallic elements.
- Designed and developed a process of separating the product of the electrorefining process from any residual contamination.
- Work on anode material of electrolytic reduction of spent oxide based nuclear fuel
- Developed electrochemical testing techniques for analysis of the corrosion behavior of multi-phase metal waste forms.
- Developed unique alloys for solid oxide fuel cell applications
- Developed a novel solid oxide fuel cell and a single step processing technique allowing for rapid production
- Design and fabricated testing apparatus for these fuel cell
- Developed fibrous monolithic ceramics with ultimate target of ultra-high temperature operation.
- Produced new sintering methods for controlling microstructure of these materials
0-5 years of experience
- Prepare quality documents to ensure that all technical requirements meet customer standard/specifications.
- Provide technical support to various departments in metallurgy related activities.
- Analyze stainless steel and Ni based alloy sample through OES and XRF instruments.
0-5 years of experience
- ASTM Sub-sized Charpy Trial
- Programmed/optimized HAAS CNC mill for processing Charpy samples
- Designed/production of a calibration jig for the ultrasonic testing machine
- Preliminary tundish cover designs for the new submerged caster
- Micrographs – UT Indications/rebar longitudinal cracks
- Track beam blank cooling rates and stacking order – UT properties
0-5 years of experience
- Manage projects performing failure analysis, quality checks, and material identifications
- Perform testing to ASTM, ASME, AWS, SAE, API, and customer standards
- Perform sectioning, mechanical testing, non-destructive and corrosion testing
- Training of coworkers in the use of equipment and proper test procedure
- Construct formal laboratory reports as well as summary reports
- Work directly with customers to determine their testing needs and provide project updates
- Produce project quotations and monitored the budget of ongoing projects
- Evaluate testing reports from other laboratories
- Assist in maintaining an ISO 17025 quality system
- Participate in the creation of new internal testing standards
Metallurgical Engineer Duties and Responsibilities
Although metallurgical engineers focus on many different areas, most share several duties across industries:
Conduct Material Analysis One of the primary responsibilities of metallurgical engineers is conducting research on materials using a variety of methodologies. Metallurgical engineers may use X-rays to examine a metal’s structure or look at its molecular structure using an electron microscope. Metallurgical engineers also conduct tests to see how metals react to extreme conditions such as high heat, extreme cold, or physical stress.
Design Extraction Methods Many metallurgical engineers also create and improve methodologies to extract metals from rock and ore, with a focus on ensuring complete extraction without damaging the metal itself. In this aspect of the role, metallurgical engineers may identify opportunities to enhance the efficiency of extraction methods or reduce their environmental impact. These methods may also contribute to efforts to identify metals and alloys within rock.
Devise and Produce Alloys Metallurgical engineers also devise and produce alloys of multiple metals for use in a variety of industrial projects. Based on client or manufacturing specifications, metallurgical engineers may need to balance a number of factors, such as the amount of stress an alloy can withstand without failing, its resistance to corrosion and temperature-based degradation, and balance of weight and strength.
Monitor Metal Fatigue For metallurgical engineers who work in manufacturing, assessing metal fatigue can be a central duty. These metallurgical engineers may work closely with fabricators and designers to understand outside stressors that can create fatigue within metals, testing prototypes to make sure they can bear expected loads and don’t contain areas that are prone to failure. They may also engineer solutions to these issues and introduce them into manufacturing and design processes.
Support Quality Control Metallurgical engineers also support quality control processes in manufacturing, refining, and extraction. This can involve on-site observations of procedures to ensure that workers are adhering to best practices or collecting samples to test within a laboratory setting. In this aspect of the role, metallurgical engineers may also prepare reports and make presentations to decision-makers to support quality enhancement procedures.
Metallurgical Engineer Skills and Qualifications
Metallurgical engineers perform a wide variety of tasks related to extracting metals and manufacturing metal parts. Most workers in this role have at least a bachelor’s degree and the following skills:
- Analytical skills – metallurgical engineers use advanced methods and technologies to research the properties of metals and devise improved techniques for extraction and manufacturing, both of which require strong analytical skills
- Math and science skills – thorough knowledge of mathematical and scientific principles is a necessity in this role, as metallurgical engineers need to make calculations and understand how metals react
- Team coordination – most metallurgical engineers work with teams that can include manufacturing, extracting, and refining personnel, so they should be able to effectively collaborate with these teams
- Problem-solving skills – metallurgical engineers need excellent problem-solving skills to determine innovative ways to improve processes and resolve issues related to manufacturing and design
- Communication skills – written and verbal communication are central to this role, since metallurgical engineers need to communicate with their teams and prepare reports related to their findings
Metallurgical Engineer Education and Training
Typically, metallurgists need at least a bachelor’s degree in a closely-related field such as metallurgical engineering, metallurgy, or materials science. Many companies prefer to hire candidates with advanced degrees, although some metallurgical engineers attend degree programs after obtaining employment. While there are few opportunities for on-the-job training in this role, most metallurgical engineers continue to learn while they work to keep up with changes in the field.
Metallurgical Engineer Salary and Outlook
The Bureau of Labor Statistics (BLS) categorizes metallurgical engineers as materials engineers. According to the BLS, materials engineers earned a median annual salary of $94,610 as of May 2017. The highest-paid ten percent of workers in these roles earned more than $149,860 per year, while the lowest-paid earned less than $57,080. The BLS expects employment of materials engineers to grow at a slower-than-average rate of two percent between 2016 and 2026.
Helpful Resources
If you’re interested in learning more or starting a career as a metallurgical engineer, we found several resources on the web:
American Institute of Mining, Metallurgical, and Petroleum Engineers (AIME) – metallurgical engineers can join the AIME or one of its member organizations to connect with others in the field and access industry and professional development resources.
Metallurgical Engineering Handbook by O. P. Gupta – this book presents metallurgical engineering facts and resources in an easy-to-reference question and answer format so that engineers can quickly locate the information they need.
American Society for Metals (ASM) International – ASM International is a professional organization for materials engineers with chapters across the world and a number of technical and industry publications, along with educational resources.
Metallurgy Fundamentals by Daniel A. Brandt and J. C. Warner – read this comprehensive guidebook, which features illustrations and tables that cover topics in metallurgy, to learn about major metal families and their properties.
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Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
