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Plant Engineer Resume Samples
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0-5 years of experience
Challenged initially with production efficiencies, improved performance from 67 to 89% in 36 hours
- Implemented morning production meetings and a maintenance log, resulted in increase productivity and team cohesion.
- Developed and managed a maintenance action plan to prioritize complex operations and stayed on schedule and under budget.
- Orchestrated a training plan for CMMS (computerize maintenance management system) and inventory control, leading to optimal performance for all departments.
- Coordinated with Progress Energy a ways to reduce energy cost, saved $10,450 per month by operating on off-peak hours.
6-10 years of experience
Recommended, coordinated and administered the training of the Maintenance Technicians.
- Oversaw the evaluation of the technicians, contracted the training, and reviewed the technicians progress throughout the program and as a result there was a 50% increase in the work performed while generating an in-house saving in excess of $125K.
- Developed a program to predict motor failures through identifying key parameters and implementing graphical displays resulting in saving a $50K per year as a minimum.
- Administrated the overtime procedure resulting in $100K annual savings.
- Executed the total roof replacement of a manufacturing facility while continuing production at normal output and as a result productivity, employee safety, inventory levels, and market share was maintained as well as customer satisfaction and profitability.
- Annual maintenance cost was reduced by 40% during my tenure.
- Managed all maintenance and facility issues.
- Maintained preventative maintenance program and all environmental compliance at the facility.
0-5 years of experience
Managed capital and repair projects totaling over $2.5M. Ensured compliance with all Environmental Health and Safety policies and regulations. Enforced OHSA and corporate safety requirements for employees and contractors and implemented additional safety projects as needed. Analyzed process and personnel capabilities and directed and advised the team in designing and implementing new concepts, strategies, and personal behaviors to improve performance. Encouraged the institutional use of Lean Manufacturing and Six Sigma.
- Utilized Lean concepts and critical reasoning to reduce a $600K repair parts inventory by $98K, a 16.33% reduction; exceeded annual cost reduction goals by $40K.
- Implemented work order system to track repairs and identify trends. Utilized exceptional communication skills and persuasion to convey its benefits to team members and overcome resistance.
- Used creativity sound financial analysis to ensure all 2013 capital projects were approved with an ROI of two years or less.
0-5 years of experience
Manage and Design Plant Improvements from Concept through Install.
- Successfully managed the $2 million dollar Cupola replacement project for the fall 2011 plant shutdown.
- Designed and implemented test press improvements which successfully eliminated an 18 year old problem.
- Liaison with a BYU’s Mechanical Engineering Capstone Teams for Crack Detection Project.
- Continually improving processes by observing plant operations.
0-5 years of experience
Oversaw construction, start-up, commissioning, and day-to-day operation of a plastics research pilot plant
- Developed and issued summary research reports at the conclusion of each customer campaign
- Assisted customers in design of experiments in preparation for a campaign
- Adapted pilot plant capabilities to suit customer scale-up efforts
- Partnered with local machine shop to design and fabricate specialty parts
- Improved online time from 25% in 2008 to 75% in 2011
0-5 years of experience
Reported to the owner. Responsible for all personnel and production throughout the facility.
- Developed and managed all capitol projects to update the facility and improve the manufacturing processes.
- Worked with engineering to ensure all customer concerns are met with initial design prior to submittal.
- Approved all final design and prototypes prior to being submitted to customers.
- Implemented a program through our supplier to purchase all scrap at 30% of cost.
- Minimized scrap rates by 21% and improved operations to insure profitability.
0-5 years of experience
Provided engineering, maintenance and EHS leadership for two manufacturing sites
- Supported Director of Operations in strategic and tactical roles
- Identified and prioritized 50 improvement opportunities for production operations
- Developed 5-year plan for both Pittsburgh area manufacturing sites
- Led start-up of new manufacturing process for a compound used in underground cables
- Coordinated 5S implementation at two manufacturing plants
0-5 years of experience
Supported Sales Department by the design of customized solutions for individual clients
- Designed and implemented plant equipment upgrades and new quality control testing equipment to lower production costs, maintain a quality product, and increase efficiency on the main product lines
- Collaborated with the Safety Committee to eliminate operational hazards, ensure workplace safety, and author PHA’s on new and existing equipment
- Integrated a thermocouple array within the main product curing process and coupled with a data acquisition system using the NI LabView program to find and eliminate uniform heating inefficiencies
- Created highly visual technical PowerPoint presentations for research project concept illustrations and results
- Maintenance Supervisor responsibilities
6-10 years of experience
Managed an 850k yearly budget for the upkeep and maintenance of eight UPS facilities throughout the state.
- Engineering project management portfolio composed of building upgrades, conveyor maintenance and breakdown reductions, package care enhancements, and cost saving automations to older facilities.
- Scored 100% in document maintenance and compliance during a third party corporate audit in January 2013.
- Maintained an operating efficiency of less than 3 hours downtime out of 87,168 run time hours during a one year period.
- Facilitated Environmental Audits throughout three state region of AL, FL, and MS while also managing Hazardous Waste pickups and compliance permit registrations.
0-5 years of experience
Directed the departments of Engineering, Maintenance and Process Engineers which encompassed equipment/systems engineering, plant utility systems, facility design, construction, and environmental controls.
- Managed a maintenance team of 9 with 2 direct reports. Provided a resource for technical knowledge direction pertaining to production equipment productivity and repair
- Participated and directed Lean Manufacturing, Tier meetings, 5S and conducted Gembas
- Directed and overseen future planning and organization by using applied best Engineering practices to ensure the optimal operation and the repair of all process equipment.
- Reviewed and recommended actions pertaining to crisis situations, capital projects, company mechanical integrity procedures.
- Overseen and directed 4 direct reports and a total of 15 team members
0-5 years of experience
Responsible for the overall capital plan for both the Gypsum Board and Plaster Plant in Las Vegas, NV. Oversee a capital budget between $10mm to $15mm annually. Lead an Engineering Team of 4 engineers for the site.
- Developed a 5-year capital vision for both plants which prioritized the needs of the facility
- Set up the Mobile Equipment management system which justified the replacement of an aging fleet
- Designed the Change Management system for the facility to ensure all projects were aligned with all departments
- Created numerous Training Aids for new Engineers
Plant Engineer Skills and Qualifications
Plant engineers should be team players with strong mechanical abilities and excellent diagnostic skills. Typically, employers require a bachelor’s degree in an engineering-related subject, as well as the following abilities:
- Mechanical skills – plant engineers work with all machinery and any robotics used in the manufacturing process to check that they’re working to peak efficiency and maximum safety, so mechanical skills are a must
- Dexterity – plant engineers work with tools and machinery on a daily basis, so dexterity is vital to ensuring tasks are carried out safely and efficiently
- Problem-solving skills – as mechanical issues arise, plant engineers need to identify ways to resolve them as quickly as possible, so problem-solving and troubleshooting skills are advantageous
- Attention to detail – a key part of this job is to spot any problems with machinery and to identify processes that can be improved to benefit the organization and the safety of the team, so applicants for this job should be detail-oriented
- Teamwork – plant engineers work closely with other members of the team, so it’s important that they have interpersonal skills and the ability to remain professional at all times
Plant Engineer Education and Training
The minimum requirement to become a plant engineer is a bachelor’s degree in mechanical, electrical, or industrial engineering. Larger organizations may also require a post-baccalaureate education as well. Most employers prefer candidates to have on-the-job experience in middle management in a manufacturing environment. Depending on the duties involved with the role, there may be a necessity for specific licenses and certifications, although these vary by state.
Plant Engineer Salary and Outlook
The median annual salary for plant engineers is nearly $79,000, according to PayScale. Plant engineers in the bottom 10th percentile earn around $55,000 annually, while the highest paid earn close to $109,000 a year. Some companies offer packages that can reach up to $14,000 from bonus structures based on individual or group performances, and around $11,000 in profit-sharing opportunities. The majority of employers offer dental plans and medical insurance as part of their benefit packages. The Bureau of Labor Statistics predicts employment in this sector will grow five percent through 2026.
Helpful Resources
We’ve collected some of the best resources to help you learn how to become a plant engineer:
Mechanical Engineering Jobs – this LinkedIn group is a great way to network to with others in the industry, share knowledge, and learn about new opportunities opening up in the engineering sector
Industrial Machinery Repair: Best Maintenance Practices Pocket Guide – a practical reference for plant engineers, this book is great for helping those in this role perform their day-to-day duties. Written in an easy-to-follow format, it includes a range of topics reduced to the most basic terms, making it accessible to all readers
Plant Equipment and Maintenance Engineering Handbook – this manual explains how industrial equipment operates and the aspects that are most relevant to plant engineers. With sections covering everything from basic functions to electrical parts and water treatment, it’s a useful resource to have around
Standard Handbook of Plant Engineering – from energy conservation to mechanical power transmission and automatic control, this handbook covers a comprehensive list of topics to ensure that plant engineers have the skills they need to keep the plant running smoothly
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[Plant Engineer]
Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
