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Process Safety Engineer Resume Samples
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0-5 years of experience
Developed and maintained PSM program for process areas
- Participated and led PHA’s, certified via Primatech
- Led PHA’s for R&D pilot plant and lab scale processes
- Conducted incident investigations utilizing Apollo, 5-Why methodology
- Generated hazard assessment models through Trace and Aloha programs
- Reviewed and administered the MOC program for 200 plus pilot plant and lab operations
- Green Belt Certification, 40hr Hazwoper, Incident Commander trained
0-5 years of experience
Coordinated and monitored safety program implementations in two areas covering 30% of the site.
- Created an electronic database system to record, track and score internal and contractor audits calculating scores based on risk parameters; system became the corporate standard across PSM, Safety and Operations.
- Participated on the OSHA’s National Emphasis Program (NEP) refinery inspection.
- Facilitated and/or assisted on no less than 3 Process Hazard Analysis (PHA) per year.
0-5 years of experience
Facilitated over 25 Process Hazard Analyses in a span of 2 years for a variety of industries, including chemical plants, paper mills, oil refineries, and a laboratory while implementing accepted standards under DOT, NFPA, CCPS, API, and ASME.
- Carried out programs related to the OSHA Process Safety and EPA Risk Management Programs Including: Process Hazard Analysis, PHA re-validations and HAZOP studies, and Capital project safety reviews.
- Reviewed process-related hazards and hazardous events as identified in hazardous operations reviews and project safety reviews.
- Identified new process hazards associated with scope or design changes, and detailed all the ways in which a hazardous event could occur.
- Applied advanced mathematical concepts to evaluate the likelihood of each incident occurring and the seriousness of the consequences.
- Developed practical recommendations for process changes to mitigate, control, or eliminate process-related hazards and meet process related risk reduction objectives.
- Produced and implemented PHA process which began at client contact and ended with final report. Created six report templates for types of reports clients might need.
- Performed Layer of Protection Analysis (LOPA).
- Designed pressure relief systems.
0-5 years of experience
Manage the Industrial Hygiene Program for the facility and the policies that support Industrial Hygiene such as lead and respiratory policies
- Manage the Contractor Safety Program, which includes annual training for all contractors, maintaining the approved contractor list, and maintaining all Work Site Permits for approved contractors
- Developed a Safety Awareness Program that identifies at-risk employees and works to improve their safety awareness through pro-active safety based tasks.
- Have worked with energetic departments to re-validate existing Failure Modes and Effect Analysis (FMEA)
- Conducted training classes for safety programs, New Hire Orientation, and Contractor Safety Orientation
- Conduct Personal Protective Equipment Assessments for departments.
0-5 years of experience
Coordinated and directed company safety councils and emergency response teams to address plant issues. Provide emergency response coverage for the facility to accomplish full regulatory compliance for Process Safety Management.
- Corporate trainer for the outreach-training program for the 500 and 501 courses at both 10 and 30-hour levels.
- Author of over 25 Safety and Health programs to ensure government compliance.
- Streamlined Contractor Hazards Communication Program to be site-specific training.
- Modified Hearing Conservation Program to reduce OSHA recordables.
- Authorized American Red Cross, Lay Responder FA & CPR/ AED.
0-5 years of experience
Coordinated and directed company safety councils and emergency response teams to address plant issues. Provide emergency response coverage for the facility to accomplish full regulatory compliance for Process Safety Management.
- Corporate trainer for the outreach-training program for the 500 and 501 courses at both 10 and 30-hour levels.
- Author of over 25 Safety and Health programs to ensure government compliance.
- Streamlined Contractor Hazards Communication Program to be site-specific training.
- Modified Hearing Conservation Program to reduce OSHA recordables.
- Authorized American Red Cross, Lay Responder FA & CPR/ AED.
6-10 years of experience
Supervised safety and security for the facility, which included installation of video and building alarm systems.
- Generated safety and health programs, which included hazard communication, personal protective equipment, blood borne pathogens, and ergonomic evaluation programs.
- Developed, implemented and managed industrial hygiene and safety training programs.
- Developed, implemented and managed Wichita plant radiation safety program under Kansas state regulations. Included written radiation safety program, license submittal, and regular inspections of the equipment. Ohmart corp. trained radiation safety officer.
- Developed, implemented and managed Wichita plant asbestos program under Kansas state regulations, including identification of asbestos locations, O & M removal, and proper disposal.
- Coordinated the formation of an Elf Atochem North America community advisory panel (community group to discuss plant and community issues).
- Coordinated the development, implementation and management of the plant process safety management program. Specific programs include employee participation, program, process overview videos (including script, directing video shots and editing), process hazard analysis guidelines (became the basis for Elf Atochem guidelines), contractor safety program, and other programs.
- Trained process hazard analysis team leader, asbestos supervisor, performed PSM audit at four Elf Atochem facilities (Blooming Prairie, MN, Portland OR, Geneseo, NY& Tacoma, WA.
0-5 years of experience
- Managed a team of engineers to design a firefighting system for a SONATRACH facility consisting of 8 oil storage tanks in In-Amenas, Algeria in accordance with NFPA, API, and local standards (SONATRACH is the 11th largest oil consortium in the world and the first in Africa).
- Trained on modeling fires and explosions in congested areas and performed gas dispersion simulations in order to design the firefighting process and establish the general philosophy of the firefighting operation.
- Assigned the task of establishing safe zones for the operators in case of storage tank fire. Wrote a report delivered to the client containing the literature review on oil tanks fire hazards and simulation results.
- Used AFT-Impulse to design the piping system and hydraulic pumps for the Arzew Oil terminal.
- Used AutoCAD to assist and supervise draftsmen in the production of engineering documents.
- Performed many field trips in order to assess the process by testing some operating equipment and analyze relevant data to determine if it can be used in our project.
- Managed the project financial and human resources and periodically reported to the Vice-CEO.
- Appointed to provide technical support to the client during the realization, commissioning, and start-up.
- Participated in the topping distillation column design for a lube oil regeneration plant overcoming the problem of used oil composition variability. Both HYSYS and experimental data from a partner lube oil regeneration plant laboratory were used to validate our design.
- Served as the process safety engineer for the hazard and operability study (HAZOP) of this project.
10+ years of experience
- Managed the refinery Contractor Safety Program which resulted in zero OSHA recordable injuries and no loss work days for year 2006. Provided key input in contractor approval to work in refinery by reviewing safety programs and ownership, worker compensation costs, and experienced modification rates
- Chaired and lead the refinery site-wide effort to successfully become a member of OSHA’s Voluntary Protection Program (VPP) for both Mobil Oil and Valero Energy to include the VPP re-certifications
- Performed a multitude of refinery safety process engineering functions which involved process flow, hazard and operability studies, and management of change
- Worked as part of team effort to re-focus refinery confined space entry policy and procedure requirements, with special emphasis on nitrogen (inert) environments
- Performed safety assessments regarding personal protective equipment, fall protection, scaffold construction and scaffold end user, hearing conversation & noise abatement, respirator use, machine guarding, forklift and high-reach usage
- Drafted the original refinery five step LO/TO (energy isolation) procedure of which modified versions continue to be used today
- Ensured compliance by conducting comprehensive safety and environmental audits with a key focus on follow-up and closure of findings
- Served as the refinery lead safety management representative with senior refinery union members on the refinery Joint Environmental, Health and Safety Committee
- Helped develop department yearly operating budgets
10+ years of experience
- Supported scale up of over 50 processes from lab to pilot plant with zero resulting process safety
- Liaise with process engineering group to provide support as needed
- Integral role within worldwide Process Safety team
0-5 years of experience
Scribe risk assessment studies (HAZOPs/PHAs and LOPAs) to identify potential process hazards.
- Perform P&ID reviews and process node highlights prior to PHA/LOPA studies.
- Prepare Process Safety report based on results from risk assessment studies.
- Located pressure relief devices and areas at well sites for area classification.
- Created electrical classification drawings for wells sites per API standards.
- Provide support for development of procedures to test Safety Instrumented Systems.
- Support provision of SRS, C&E, and PIF/SIF datasheets for Safety Instrumented Systems.
0-5 years of experience
- Successfully managed projects involving the design and optimization of assortment of refinery unit
- Utilized process modeling software such as Aspen HYSYS, PROMAX and PRO II for process
- Generated P&ID’s from PFD’s, established utility requirements, carried out mass and energy balances and prepared utility summaries
- Prepared and issued specification sheets for materials of construction, data sheets, and other
- Carried out studies to improve plant safety, reliability and economics
- Provided front end engineering for capital projects
- Conducted safety and hazard assessments for process systems including HAZOPs
- Implemented management of change
0-5 years of experience
- Facilitated compliance with EPA and OSHA regulations governing accidental releases of extremely hazardous materials.
- Coordinated database development for compliance projects focusing on emergency preparedness.
- Department liaison regarding database issues to manufacturing facilities
0-5 years of experience
Enlisted as a Process Safety Technical Expert for both ongoing and design-phase manufacturing/facilities/operations improvement projects; charged with ensuring the safest, most economical, and most efficient processes are employed in all projects. In addition, responsibilities included Process Safety and Design Engineering review/redline/comment of incoming vendor drawings, specifications, datasheets, and proposals; tracking and follow-up on all corrective actions (CAPA) plans generated from PHA/FHRA recommendations. Assist task owners with completion planning, cost reduction initiatives, and core principle understanding of inherently safer design methodologies.
- Facilitated multiple Functional Hazard Risk Assessments (FHRA) and Process Hazard Analyses (PHA) for high risk manufacturing processes.
- Developed P&ID and W/D drawings standards based on ANSI and ISO standards; enacted stepwise roll-out for conversion of archived assets.
- Defined enterprise-wide EH&S Management of Change (MOC) goals, objectives, and milestones to establish long-term IT architecture.
- Established sustainable long-term roadmap for integration and standardization of critical control systems into existing DCS Co-Gen network.
- Spearheaded EH&S corporate reporting database tools improvement effort through automated logic integration with improved data integrity.
- Created EH&S reporting metrics performance tracking logic to enable high-level real-time KPI functionality for upper management.
- Organized/led inspection/investigation of high risk critical processes which had the potential for direct elimination, replacement, or substitution.
0-5 years of experience
- Team up with the ExxonMobil safety engineers to establish and update the risks analysis of the different units in the refinery, using ExxonMobil internal methods.
- Interpret PIDs, Material and Heat Balances, etc, to identify potential dangers.
- Determine, model and evaluate hazards (UVCE, BLEVE, Jet Fire, etc.).
- Assess risks of new refinery project.
0-5 years of experience
Created Process Safety studies for Procter & Gamble.
- Identified pressure, fire, explosion and chemical release/reaction hazards.
- Calculation of fluid flows, vent sizing, explosion venting, MAP/MAV, etc.
- Initiated walk-downs of equipment to verify correct placement
0-5 years of experience
- Created Process Safety studies for Procter & Gamble.
- Identified pressure, fire, explosion and chemical release/reaction hazards.
- Calculation of fluid flows, vent sizing, explosion venting, MAP/MAV, etc.
- Initiated walk-downs of equipment to verify correct placement
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Process Safety Engineer
Last edited by: Gabriela Barcenas, CPRW, Content Writer II -
Gabriela Barcenas
CPRW, Content Writer IIGabriela is a Certified Professional Resume Writer (CPRW) and career adviser. With 10 years of digital media experience and five years of resume writing expertise, her publication history includes fashion, education, travel, social justice, equitable design and career advice.
